Standard Components For Plastic Mold 2021

Die Steel SKD61 + Nitriding

Total length designation type

STRAIGHT EJECTOR PINS WITH ENGRAVING –L DIMENSION DESIGNATION TYPE–

L

Characters for engraving ( 0–9, A–Z /><+ – ・ . )

Part Number

High Speed Steel SKH51 + Hard chromate Die Steel SKD61 + Nitriding High Speed Steel SKH51

T P Tolerance

Quotation

Head thickness

T T Tolerance

Delivery

Order

– L –

Part Number

Type Character P EPN EPJ 2M 1MR 6 5

1–13 15–20

25

– –

250.00 280.00

– –

A1 T

EPN □ M EPN □ MR EPJ □ M EPJ □ MR

0 –0.02

4mm (T4)

–0.01 –0.02

–0.01 –0.03

–0.01 –0.04

Characters for engraving

– (AKC/AWC … etc.)

Part Number – L –

Alterations

– AKC90

EPJ1M 4 – 270.00 –

A

0 –0.05

6/8mm (JIS)

Alteration details D P.9

Alterations

Code

Spec.

Alterations

Code

Spec.

b 1 (Range of guaranteed shaft diameter precision)

x 1

Key flat cutting (angled) AKC = 1° increments E 0 < AKC < 360 E No need to designate AKC0 Two parallel flats (angled) cutting AWC = 1° increments E 0 ≦ AWC < 360 Right angled two flats cutting ARC = 1° increments E 0 ≦ ARC < 360 Three flats (angled) cutting ADC = 1° increments E 0 ≦ ADC < 360

Die Steel SKD61

90 °

Head diameter change HC = 0.1mm increments E P + 1 ≦ HC < H, P ≧ 1.5

0 ° θ 0

HC

AKC

0 °

180 °

P/2

- 0.1

Pre–Hardened Die Steel SKD61

270 °

90 °

Head diameter change (precision) HCC = 0.1mm increments E P + 1 ≦ HCC < H−0.3, P ≧ 1.5 Head thickness change TC = 0.1mm increments E T/2 ≦ TC < T, P ≧ 1.5 (Dimension L remains unchanged) E T−TC ≦ Lmax.−L

HCC

θ 0 °

R ≦ 0.5 ( P ≦ 2

R ≦ 0.3 )

AWC

0 °

180 °

Stainless Steel SUS440C

0 - 0.1

P/2

270 °

T

P

0 0.02 +

+ 0.05

90 °

( L > 200

L

0 L

θ

ARC

0 °

180 °

TC

0 °

4mm

TC

M Material SKD61 equivalent + Nitriding H Hardness Surface: 900HV– Base material: 40–45HRC Range of guaranteed shaft diameter precision/base material hardness/Range of guaranteed surface hardness for nitriding (Details D P.7 )

0 - 0.1

P/2

E To determine the engraving position key flat cutting is made at the standard 0°.

270 °

T

JIS (6/8mm)

90 °

θ

ADC

Numbering on the head Range of designation and Designation method: D P.10 Automatic sequential numbering on the head Range of designation and Designation method: D P.10

0 °

180 °

217

0 °

10mm

NHC

0 - 0.1

P/2

1M/1MR (1 character)

2M/2MR (2 characters)

3M (3 characters)

4M (4 characters)

5M (5 characters)

270 °

90 ° θ

Two flats (angled) cutting KGA = 1° increments E 0 < KGA < 360

P –0.01 –0.02 P 0 - 0.005

KGA

180 °

0 °

1

2

3

NHN

0 - 0.1

P/2

270 °

Two flats (angled) cutting KGB = 1° increments E 0 < KGB < 360 E Pay attention to the standard position of 0°. Varied dimension flat cutting P/2 ≦ KAC < H/2 KBC = 0.1mm increments only KAC < KBC < H/2 X Combination with other key flat cutting not available

0 °

θ

P 0

Engraving depth alteration 0.2 c 0.1 Designation method EC0.1 0.2 c 0.3 Designation method EC0.3

KGB

90 °

270 °

–0.002

W

W

W

W

W

EC

180 °

Standard Size Total Length Designation

1 ≦ P ≦ 25

1.5 ≦ P ≦ 25

2.8 ≦ P ≦ 25

3.6 ≦ P ≦ 25

4.5 ≦ P ≦ 25

E Please place order by the character order of molding products. E Refer to D P.90 for character font.

KAC KBC

0 °

Head thickness 4mm

Head thickness JIS

Part Number

Characters for engraving (Round Gothic type)

0 - 0.1

KBC 0

Shaft Diameter Designation Shaft Diameter/ Total Length Designation

KAC

- 0.1

L 0.01mm increments 40.00–150.00 40.00–200.00

Type

H T H T

Character

P

Head thickness 4mm

Head thickness JIS

■ Relationship between Shaft Diameter (P) and Character Size (Q, W) No. of characters P Q W No. of characters

1 1.1 1.2 1.3 1.4

Tip Process

3

1.5

1.6 1.7 1.8 1.9 2 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9

Ejector Pins

Finished products

P

Q W

4

Engraving

Normal character (

Convex character Embossed character )

Reversed reading (Concave character)

2.8–3

0.8 1.8 1.0 2.1 1.5 3.2 2.0 4.2 2.5 5.3 4.5 8.5 7.0 13.5 0.8 2.4 1.0 2.9 1.5 4.4 2.0 5.8 3.5 8.8 5.5 14.0 0.8 3.0 1.0 3.7 1.5 5.6 3.0 9.0 4.8 14.2

1 –1.2 1.3–1.4 1.5–1.9 2 –2.4 2.5–3.4 3.5–4.4 4.5–5.4 5.5– 12 13 – 20

0.8 0.4 1.0 0.5 1.2 0.6 1.5 0.8 2.0 1.0 3.0 1.5 4.0 2.0 5.0 2.5 9.0 4.5 14.0 7.0 0.7 1.1 0.8 1.2 1.0 1.3 1.5 2.0 2.0 2.6 2.5 3.3 3.0 3.9 4.0 5.2 6.5 8.0 10.0 12.5

5

0 1 2 3 4 5 6 7 8 9

1M

3.1–4.4 4.5–5.4 5.5–6.5

– –

Gas Vent

3M (3 characters)

Details of engraving a b °

6

Groove width (a) 0.1 × Q–0.2 × Q Drafts for puling (b°) 20° ± 2°

1M 1MR (1 character)

2M

7–12

A B C D E F G H I J K L M N O P Q R S T U V W X Y Z

13–20

7

25

0.2 ± 0.05

Groove Depth (e)

3.6–3.8 3.9–5.4 5.5–6.5

3M

4

(4.1) (4.2) (4.3) (4.4) 4.5 (4.6) (4.7) (4.8) (4.9) 5 (5.1) (5.2) (5.3) (5.4) 5.5 (5.6) (5.7) (5.8) (5.9) 6 (6.1) (6.2) (6.3) (6.4) 6.5 7

8

4M (4 characters)

25

8

7–12

1.5–1.9 2 –2.2 2.3–2.9 3 –3.9

4M

EPN

4

13–20

25

9

Characters for engraving

Name

Order code

4.5–4.9 5–6.5 7–12 13–20

6

40.00–300.00

2M 2MR (2 character)

5M

4 –4.9 5 –5.9

9

5M (5 characters)

/

/

Slash

10

> > < < + +

Greater

6 – 7

Sequential numbering designation 1MR

Less Plus

25

8 – 12 13–20

EPJ

10

11

Minus Space

#

25

8

11 15 17 18 20 21

13 15 17 18 20 21 25 30

% @

E Since some characters are prioritized as per the visibility, the Q/W dimensions may differ from the standard values.

10 12 15 16 20 25

Centered dot

2MR

Period

.

&

(13)

8

– –

E The P dimension enclosed in brackets ( ) is applicable only for EPN. E 1MR/2MR are sequential numbering designation. In the case of bulk order of two or more ejector pins with the same size, the sequential numbering engraving is performed. E In case of 1MR, "0" is next to "9" while "A" is next to "Z". E In case of 2MR, the 1st digit is sequential, and if next to "9" or "Z", it starts from "0" or "A" while the 2nd digit is increased by one. X In case of 1MR/2MR, other engraving characters cannot be used for designation.

1 2 3 4 5

1MR (example)

• When placing the order for 5 pieces of EPH1MR2–150–1

Z A B

• When placing the order for 3 pieces of EPH1MR3–150–Z

01 02 03 04

2MR (example)

• When placing the order for 4 pieces of EPH2MR4–100–01

A8 A9 B0 B1

• When placing the order for 4 pieces of EPH2MR4–100–A8

87

88

1X 1Y 1Z 2A 2B 2C

• When placing the order for 6 pieces of EPH2MR6–150–1X

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