Standard Components For Plastic Mold 2021

P/L/N dimension designation type

High Speed Steel SKH51

STEPPED EJECTOR PINS – P/L/N DIMENSION DESIGNATION TYPE –

N

L

Part Number – L – P – N – (KC/WKC … etc.) EHSJFE 7 – 180.00 – P6.60 – N50 – SKC4.0

High Speed Steel SKH51 High Speed Steel

Alterations

Alteration details D P.99

Die Steel SKD61 + Nitrided Die Steel SKD61 Prehardened Die Steel SKD61 Stainless Steel SUS440C High Speed Steel SKH51 + Hard chromate

Alterations Code

Spec.

Alterations Code

Spec.

Head diameter change HC = 0.1mm increments E D + 1 ≦ HC < H, D ≧ 1.5

Precision single flat cutting D/2 ≦ VKC < H/2

VKC

HC

VKC - 0.02 0

EHSF EHYF

Head diameter change (precision) HCC = 0.1mm increments E D + 1 ≦ HCC < H–0.3, D ≧ 1.5

EHSJFE EHSFE

Precision two parallel flats cutting D/2 ≦ VWC < H/2

R ≦ 0.5

VWC

HCC

VWC - 0.02 0

Step R

EHSJF

( D ≦ 2

R ≦ 0.3 )

Head thickness change TC = 0.1mm increments E T/2 ≦ TC < T, D ≧ 1.5 (Dimensions L and N remains unchanged) E T–TC ≦ Lmax.–L

Single flat cutting D/2 ≦ KC < H/2

TC - 0.02 0

KC

TC

KC - 0.1 0

About Designation Unit for Key Flat Cutting

T

- 0.02 0

T

- 0.01 - 0.02 P

( L - N )

- 5 0

P - 0.005 0

+ 0.1 0

N

Dowel hole boring E Available when H ≧ 4 X Combination with other than

d

T d ℓ 4 2 3 6 3 5 8

+ 0.05 0

0 + 0.02

( L > 200

Two flats cutting D/2 ≦ WKC < H/2

L

WKC

NC

L

4mm JIS (6/8mm) 10mm

WKC - 0.1 0

T

NHC/NHN/TMC/GVC not available

Part Number

Head thickness

T P Tolerance

EHYF (Small diameter)

(1) To align the key flat with the retention diameter Unit of designation 0.05mm increments possible

Varied width parallel flats cutting D/2 ≦ KAC < H/2 KBC = 0.1mm increments only KAC < KBC < H/2

Dowel hole + Spring pin driving E Available when H ≧ 4 X Combination with other than

ℓ 1

d

T d 4 2

4mm (T4)

0 –0.005

KAC KBC

EHSF EHSJF EHSFE EHSJFE

M Material SKH51 H Hardness 58–60HRC Range of guaranteed retention diameter (D) precision/base material hardness/Step R (Details D P.97 ) EHYF is applied with overall quenching. (No annealing on head)

NCW

- 0.1 0

- 0.1 0

6 8

5

KAC

KBC

3

6/8mm (JIS)

NHC/NHN/TMC/GVC not available

T

P –0.01 –0.02 –0.01 –0.02

4mm (T4)

–0.01 –0.02

Dowel hole + Dowel pin driving E Available when H ≧ 4 X Combination with other than NHC/NHN not available

ℓ 2

d

T d 4 2

6/8mm (JIS)

Two flats (right angled) cutting D/2 ≦ RKC < H/2

P 0

RKC

NCS

–0.005

6 8

5

RKC - 0.1 0

3

T

Part Number

P 0.005mm increments

N 1mm increments

L 0.01mm increments

P 0

H

T

–0.002

(2) To designate arbi- trary key flat dimen- sions Unit of designation 0.1mm

Type

D

Numbering at the back part of the head Range of designation and Designation method: D P.100 X Combination with SKC/MC not available Automatic sequential numbering on the head Range of designation and Designation method: D P.100 X Combination with SKC/MC not available

217

DKC Three flats cutting D/2 ≦ DKC < H/2

0.5 0.6 0.7 0.8 0.9

0.300 – 0.400 0.300 – 0.500 0.300 – 0.600 0.300 – 0.700 0.300 – 0.800 0.300 – 0.900 0.300 – 1.000 0.300 – 1.100

NHC

Tip Diameter Designation Total Length Designation

DKC - 0.1 0

DKC

N ≧ 15 and (L–N) ≧ 15

EHYF (Small diameter)

30.00 – 60.00

2

4

SKC Four flats cutting D/2 ≦ SKC < H/2

1 2 3

NHN

Tip Diameter Total Length Designation Tip Diameter Total Length Designation

- 0.1 0

SKC

1

1.1 1.2

AG °

± 0.5

Two flats (angled) cutting D/2 ≦ KGC < H/2 AG = 1° increments 0 < AG < 360

Lapping on the tip face E Available when P ≧ 0.6 X Not available for EHYF Gas vent machining S, B = 1mm increments E 2 ≦ S ≦ 10, S + 5 ≦ B ≦ 30 E Available when P ≧ 3

Tip Process

0 °

KGC

TMC

L

Head thick- ness 4mm

Head thick- ness JIS

KGC

Part Number

0.01mm increments

Engraving

N 1mm increments

Type

120 ° 120 °

Three flats cutting at 120° D/2 ≦ KTC < H/2

Gas Vent

- 0.1 0 120 °

H T H T

D

L

P

Head thick- ness 4mm

Head thick- ness JIS

KTC

GVC

S

KTC

B

40.00 – 100.00 100.01 – 150.00

0.30 – 0.90 0.60 – 0.90 0.60 – 1.00 0.60 – 1.10 0.60 – 1.20 0.60 – 1.30 0.60 – 1.40 0.80 – 1.50 0.80 – 1.60 0.80 – 1.70 0.80 – 1.80 0.80 – 1.90 0.80 – 2.40 1.00 – 2.90 1.50 – 3.40 1.50 – 3.90 2.50 – 4.40 3.00 – 4.90 3.50 – 5.40 4.00 – 5.90 4.50 – 6.40 4.90 – 6.90 5.90 – 7.90 6.90 – 8.90 7.90 – 9.90 8.90 – 11.90

1

MC

Head tapping E Available when D ≧ 8, H ≧ 13, T = 8 X Combination with other than TMC/GVC not available

D M 8–9 M4 10 M5 12 M6

1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9

MC

3

N ≧ 15 and 15 ≦ (L – N) ≦ 150 E When L250.01 – 300.00 50 ≦ (L – N) ≦ 150

M × 1

40.00 – 200.00

40.00 – 250.00

4

EHSF ( P 0

–0.005 )

2

40.00 – 300.00

2.5

5 6

4

3

EHSFE ( P –0.01 –0.02 )

40.00 – 350.00 (50.00 – 350.00)

3.5

7

4

• N ≧ 15(T4) • N ≧ 30(JIS) and 20 ≦ (L – N) ≦ 200 E When L300.01 – 350.00 50 ≦ (L – N) ≦ 200

8

4.5

8

EHSJF ( P 0 –0.005 )

5

9

5.5

6

9

6

10

6.5

40.00 – 350.00 (50.00 – 350.00)

10

11

7 8 9

EHSJFE ( P –0.01 –0.02 )

11 14 15 17

13 14 15 17

8

10 12

E The figures in ( ) for L dimension are applicable for EHSJF/EHSJFE only.

Part Number – L – P – N EHSJF 5 – 300.00 – P3.00 – N150

Delivery Quotation

Order

101

102

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