Standard Components For Plastic Mold 2021

Die Steel SKD61 + Nitrided

P/L/N dimension designation type

STEPPED EJECTOR PINS – P/L/N DIMENSION DESIGNATION TYPE –

N

L

Part Number – L – P – N – (KC/WKC … etc.) EJSF 10 – 720.5 – P9.00 – N300 – SKC7.0

High Speed Steel SKH51

Alterations

Die Steel SKD61 + Nitrided Die Steel SKD61 Prehardened Die Steel SKD61 Stainless Steel SUS440C High Speed Steel SKH51 + Hard chromate

Alteration details D P.99

Alterations Code

Spec.

Alterations Code

Spec.

Head diameter change HC = 0.1mm increments E D + 1 ≦ HC < H

Single flat cutting D/2 ≦ KC < H/2

KC

HC

KC - 0.1 0

R ≦ 0.5

Step R

( D ≦ 2 R ≦ 0.3 )

Two flats cutting D/2 ≦ WKC < H/2

Head thickness change TC = 0.1mm increments E T/2 ≦ TC < T (Dimensions L and N remains unchanged) E T–TC ≦ Lmax.–L

About Designation Unit for Key Flat Cutting

WKC

WKC - 0.1 0

TC - 0.05 0

TC

Varied width parallel flats cutting D/2 ≦ KAC < H/2 KBC = 0.1mm increments only KAC < KBC < H/2

T

T

KAC KBC

- 0.1 0

- 0.1 0

( L - N )

- 5 0

P

KAC

KBC

N

+ 0.1

Dowel hole boring E Available when H ≧ 4 X Combination with other than NHC/NHN not available Dowel hole + Spring pin driving E Available when H ≧ 4 X Combination with other than NHC/NHN not available

+ 0.02

+ 0.05

+ 0.5 ) 0

T d ℓ 4 2 3 6 3 5 8

0 d

( 200 < L ≦ 500

, L > 500

(1) To align the key flat with the retention diameter Unit of designation 0.05mm increments possible

L

L

L

0

0

NC

Two flats (right angled) cutting D/2 ≦ RKC < H/2

M Material SKD61 + Nitrided H Hardness Surface:

RKC

Part Number

Head thickness

T

RKC - 0.1 0

4mm JIS (6/8mm) 10mm

T Tolerance

T

T P dimension tolerance D L 1.5–8 10–20 L ≦ 500

900HV– Base material: 40–45HRC

0 –0.02 (L > 300 c T

0 –0.05 )

ℓ 1

d

T d 4 2

ENSF 4mm (T4)

Range of guaranteed retention diameter (D) precision/ base material hardness/surface hardness for nitrid- ing/Step R (Details D P.97 )

DKC Three flats cutting D/2 ≦ DKC < H/2

NCW

–0.01 –0.02 –0.01 –0.03

–0.01 –0.03 –0.01 –0.04

6 8

5

3

DKC - 0.1 0

0 –0.05

DKC

EJSF

T

6/8mm (JIS)

L > 500

Dowel hole + Dowel pin driving E Available when H ≧ 4 X Combination with other thanNHC/NHN not available

P –0.01 –0.02 –0.01 –0.02

SKC Four flats cutting D/2 ≦ SKC < H/2

ℓ 2

d

T d 4 2

(2) To designate arbitrary key flat dimensions Unit of designation 0.1mm

Head thickness 4mm

Head thickness JIS

- 0.1 0

NCS

SKC

Part Number

6 8

5

3

P 0

L 0.01mm increments (L > 500 c 0.1mm increments)

T

–0.005

P 0.01mm increments

N 1mm increments

AG °

Two flats (angled) cutting D/2 ≦ KGC < H/2 AG = 1° increments 0 < AG < 360

± 0.5

Type

0 °

KGC

P 0

Numbering at the back part of the head Range of designation and Designation method: D P.100 X Combination with SKC/MC not available Automatic sequential numbering on the head Range of designation and Designation method: D P.100 X Combination with SKC/MC not available

H T H T

D

–0.002

217

Head thickness 4mm

Head thickness JIS

KGC

NHC

Tip Diameter Designation Total Length Designation

120 ° 120 °

1.5

40.00–200.00

0.80– 1.40 0.80– 1.90 0.80– 2.40 1.00– 2.90 1.50– 3.40 1.50– 3.90 2.50– 4.40 3.00– 4.90 3.50– 5.40 4.00– 5.90 4.50– 6.40 4.90– 6.90 5.90– 7.90 7.90– 9.90 8.90–11.90 10.90–14.90 11.90–15.90 15.90–19.90

3 4 5 6

Three flats cutting at 120° D/2 ≦ KTC < H/2

N ≧ 15 and 15 ≦ (L–N) ≦ 150

- 0.1 0 120 °

KTC

2

1 2 3

NHN

KTC

40.00–300.00

2.5

– –

Tip Diameter Total Length Designation Tip Diameter Total Length Designation

3

Head tapping E Available for EJSF when D ≧ 8, H ≧ 13, T = 8 X Combination with any other alteration not available

MC

D 8

M

40.00–400.00

M4 10 M5 12/15 M6 16/20 M8

3.5

Tip Process

MC

7

4

40.00–400.00 (50.00–600.0)

M × 1

8

Engraving

4.5

• N ≧ 15 (T4) and 20 ≦ (L–N) ≦ 200

8

ENSF

5

40.00–500.00 (50.00–600.0)

4

Gas Vent

9

5.5 40.00–500.00 (50.00–500.00) 6 40.00–500.00 (50.00–1000.0) 6.5 40.00–500.00 (50.00–700.0)

6

9

10

10

11

EJSF

7 8

• N ≧ L – 3

(JIS)

11 15 17

13 15 17 20 21 25

40.00–500.00 (50.00–1000.0)

and (L–N) ≧ 10

10 12 15 16 20

8

50.00–900.0

– –

50.00–1000.0

E The figures in ( ) for L dimension are for EJSF only.

E Nitriding may extend to the head as it is applied after dimension P machining.

Part Number – L – P – N ENSF 2.5 – 149.78 – P1.5 – N70

Delivery Quotation

Order

107

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