Standard Components For Plastic Mold 2021

P/N dimension designation, L dimension selection type

P/L/N dimension designation type

Prehardened Die Steel SKD61

STEPPED EJECTOR PINS –P/N DIMENSION DESIGNATION,L DIMENSION SELECTION TYPE / P/L/N DIMENSION DESIGNATION TYPE–

N

N

L

L

Part Number – L – P – N – (KC/WKC…etc.) EASG 2 – 150 – P1.90 – N50 – SKC1.0 EAJSF 10 – 720.5 – P9.00 – N300 – SKC7.0

High Speed Steel SKH51

Alterations

Die Steel SKD61 + Nitrided Die Steel SKD61 Prehardened Die Steel SKD61 Stainless Steel SUS440C High Speed Steel SKH51 + Hard chromate

Alteration details D P.99

Alterations Code

Spec.

Alterations Code

Spec.

Head diameter change HC = 0.1mm increments E D + 1 ≦ HC < H

Single flat cutting D/2 ≦ KC < H/2

HC

KC

KC - 0.1 0

R ≦ 0.5

Step R

Head thickness change TC = 0.1mm increments E T/2 ≦ TC < T EASG c Dimension L becomes shorter by (T–TC). (Dimension N remains unchanged) EASF/EAJSF c E T–TC ≦ Lmax.–L

( D = 2

R ≦ 0.3 )

WKC Two flats cutting D/2 ≦ WKC < H/2

About Designation Unit for Key Flat Cutting

0 - 0.1

WKC

0 - 0.05 TC

TC

T

Varied width parallel flats cutting D/2 ≦ KAC < H/2 KBC = 0.1mm increments only KAC < KBC < H/2

KAC KBC

(Dimensions L, N remains unchanged)

T

- 0.1 0

- 0.1 0

KAC

KBC

- 5 0

( L - N )

+ 0.1

P

N

T d ℓ 4 2 3 6 3 5 8

d 0

(1) To align the key flat with the retention diameter Unit of designation 0.05mm increments possible

Dowel hole boring X Combination with other than NHC/NHN not available

NC

L

Two flats (right angled) cutting D/2 ≦ RKC < H/2

RKC

T

M Material SKD61 (Prehardened) H Hardness 40–45HRC Range of guaranteed retention diameter (D) precision/ base material hardness/Step R (Details D P.97 )

4mm JIS (6/8mm) 10mm

RKC - 0.1 0

ℓ 1

d

T d 4 2

Dowel hole + Spring pin driving X Combination with other than NHC/NHN not available

NCW

DKC Three flats cutting D/2 ≦ DKC < H/2

6 8

5

3

0 - 0.1

T

DKC

DKC

Head thickness T

Part Number

Type

T Dimension Tolerance

T L Dimension Tolerance

T P Dimension Tolerance

Tip Face Roughness

Numbering at the back part of the head Range of designation and Designation method: D P.100 X Combination with SKC/MC not available Automatic sequential numbering on the head Range of designation and Designation method: D P.100 X Combination with SKC/MC not available

217

P –0.01 –0.02 –0.01 –0.02

P/N dimension designation, L dimension selection type 4mm (T4)

+ 5 + 0.1

–0.01 –0.02

EASG

Four flats cutting D/2 ≦ SKC < H/2

(2) To designate

NHC

SKC

0 –0.02 (L > 300 c T

0 –0.05 )

- 0.1 SKC 0

arbitrary key flat dimensions Unit of designation 0.1mm

EASF

L D 2–8 10–20 L ≦ 500

P 0

+ 0.05 0 L > 500 c L + 0.5 0

200 < L ≦ 500 c L

–0.005

P/L/N dimension designation type

+ 0.02 0

–0.01 –0.02 –0.01 –0.03

–0.01 –0.03 –0.01 –0.04

AG °

± 0.5

Two flats (angled) cutting D/2 ≦ KGC < H/2 AG = 1° increments 0 < AG < 360

6/8mm (JIS)

0 –0.05

EAJSF

1 2 3

L > 500

NHN

P 0

0 °

KGC

–0.002

KGC

■ P/N dimension designation, L dimension selection type Head thickness 4mm Part Number

Head tapping E Available for EAJSF when D ≧ 8, H ≧ 13, T = 8 X Combination with any other alteration not available

MC

D 8

M

Tip Diameter Designation Total Length Designation Tip Diameter Total Length Designation Tip Diameter Designation Tip Diameter Total Length Designation

120 ° 120 °

M4 10 M5 12/15 M6 16/20 M8

Three flats cutting at 120° D/2 ≦ KTC < H/2

- 0.1 120 ° 0

MC

L Selection

P 0.01mm increments

N 1mm increments N ≧ 15 and 15 ≦ (L–N) ≦ 150 N ≧ 15 and 20 ≦ (L–N) ≦ 200

KTC

M × 1

KTC

Type

H T

D

2

0.80–1.90

4

100 150 200 250 300

2.5

0.80–2.40 1.00–2.90 1.50–3.40 1.50–3.90

5 6

Tip Process

EASG

4

3

3.5

100 150 200 250 300 400

Engraving

7

4

Gas Vent

■ P/L/N dimension designation type Head thickness 4mm Head thickness JIS

Part Number

L

P 0.01mm increments

N 1mm increments

Type

0.01mm increments

H T H T

D

Head thickness 4mm

Head thickness JIS

(L > 500 c 0.1mm increments)

N ≧ 15 and 15 ≦ (L–N) ≦ 150

2

0.80–1.90 0.80–2.40 1.00–2.90 1.50–3.40 1.50–3.90 2.50–4.40 3.00–4.90 3.50–5.40 4.00–5.90 4.50–6.40 4.90–6.90 5.90–7.90

4 5 6

40.00–300.00

2.5

3

40.00–400.00

3.5

7

4

40.00–400.00 (50.00–500.00)

8

• N ≧ 15 (T4) and 20 ≦ (L–N) ≦ 200

4.5

8

5 40.00–500.00 (50.00–600.0) 5.5 40.00–500.00 (50.00–500.00)

EASF

4

9

6

9

6

10

40.00–500.00 (50.00–700.0)

6.5

10

11

EAJSF

7 8

L 3 (JIS)

11 15 17

13 15 17 20 21 25

• N ≧

40.00–500.00 (50.00–800.0)

10 12 15 16 20

7.90–9.90 8.90–11.90 10.90–14.90 11.90–15.90 15.90–19.90

and (L–N) ≧ 10

8

50.00–800.0

E The figure in ( ) for L dimension is for EAJSF only.

Part Number – L – P – N EASG2 – 150 – P1.90 – N50 EAJSF10 – 720.5 – P9.00 – N300

Delivery Quotation

Order

113

114

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