Standard Components For Plastic Mold 2021

Die Steel SKD61 + Nitrided

STEPPED EJECTOR PINS WITH GAS VENT –L DIMENSION DESIGNATION / P/L/N DIMENSION DESIGNATION WITH CUTTING FACETS TYPE–

Part Number – L – P – N – E – (KC/WKC ... etc.) GW–ENSF5 – 450.00 – P4.20 – N260 – E0.03 – KC2.5

High Speed Steel SKH51

Alterations

Die Steel SKD61 + Nitrided Die Steel SKD61 Prehardened Die Steel SKD61 Stainless Steel SUS440C High Speed Steel SKH51 + Hard chromate

Alteration details D P.99

Alterations Code

Spec.

Alterations Code

Spec.

Head diameter change HC = 0.1mm increments E D + 1 ≦ HC < H

Single flat cutting D/2 ≦ KC < H/2

HC

KC

KC - 0.1 0

R ≦ 0.5

Head thickness change TC = 0.1mm increments E T/2 ≦ TC < T E T–TC ≦ Lmax.−L GW (S) – EJSL C Dimensions N becomes shorter by (T–TC). (Dimension L remains unchanged) GW (S) –ENSF/GW (S) –EJSF C (Dimensions L and N remain unchanged)

Step R

Single face cutting Four faces cutting

+ SV 5 0

Two flats cutting D/2 ≦ WKC < H/2

WKC

About Designation Unit for Key Flat Cutting

TC - 0.05 0

WKC - 0.1 0

TC

T

Varied width parallel flats cutting D/2 ≦ KAC < H/2 KBC = 0.1mm increments only KAC < KBC < H/2

KAC KBC

10 (Gas vent depth E dimension guarantee range)

4 - E

- 0.1 0

- 0.1 0

+ 0.1

± 0.01

Dowel hole boring E Available when H ≧ 4 X Combination with other than NHC/NHN not available Dowel hole + Spring pin driving E Available when H ≧ 4 X Combination with other than NHC/NHN not available Dowel hole + Dowel pin driving E Available when H ≧ 4 X Combination with other than NHC/NHN not available

T

KAC

KBC

T d ℓ 4 2 3 6 3 5 8

0 d

0 - 5

P

P

( L - N )

NC

N

(1) To align the key flat with the retention diameter Unit of designation 0.05mm increments possible

+ 0.02 0

0 + 0.05

0 + 0.5

T

, L > 500 c L

( 200 < L ≦ 500 c L

Two flats (right angled) cutting D/2 ≦ RKC < H/2

L

RKC

RKC - 0.1 0

4mm JIS (6/8mm) 10mm

ℓ 1

d

T d 4 2

SV 50 ≦ L–N < 80 80 ≦ L–N < 115 L–N ≧ 115

NCW

P

6 8

5

DKC Three flats cutting D/2 ≦ DKC < H/2

3

T

3.00– 6.99 7.00–19.90

35 35

35 50

35 50

DKC - 0.1 0

DKC

d

ℓ 2

T d 4 2

SKD61 + Nitrided

P –0.01 –0.02 –0.01 –0.02

M Material

SKC Four flats cutting D/2 ≦ SKC < H/2

NCS

Part Number

Head thickness

6 8

5

H Hardness Surface:

900HV– Base material: 40–45HRC

- 0.1 0

T Tolerance

T

T P dimension tolerance L D 3.5–12 15–20 L ≦ 500

3

(2) To designate arbitrary key flat dimensions Unit of designation 0.1mm

SKC

Single face cuttingFour faces cutting GW–ENSF GWS–ENSF 4mm (T4)

T

P 0

Range of guaranteed retention diameter (D) precision/Base material hardness/ Range of guaranteed surface hardness for nitriding/Step R (Details D P.97 ) ( Range of guaranteed shaft diameter precision is only for the shaft diameter and does not include the gas vent. )

0 –0.05 (L > 300 c T

0 –0.05 )

–0.005

AG °

Two flats (angled) cutting D/2 ≦ KGC < H/2 AG = 1° increments 0 < AG < 360

± 0.5

Numbering at the back part of the head Range of designation and Designation method: D P.100 X Combination with SKC not available Automatic sequential numbering on the head Range of designation and Designation method: D P.100 X Combination with SKC not available

–0.01 –0.02 –0.01 –0.03

–0.01 –0.03 –0.01 –0.04

217

0 °

GW–EJSL GWS–EJSL GW–EJSF GWS–EJSF

KGC

P 0

NHC

0 –0.05

–0.002

6/8mm (JIS)

L > 500

KGC

Tip Diameter Designation Total Length Designation

120 ° 120 °

■ L dimension designation type

Three flats cutting at 120° D/2 ≦ KTC < H/2

1 2 3

- 0.1 0 120 °

NHN

KTC

Part Number

L 0.01mm increments

E 0.01mm increments

H T

P

N

KTC

Type

D

Head tapping E Available when D ≧ 8, H ≧ 13, T = 8 for GW–EJSF/GWS–EJSF X Combination with any other alteration not available

Tip Diameter Total Length Designation Tip Diameter Total Length Designation

MC

D 8

M

100.00–150.00 150.01–200.00 200.01–250.00 100.00–150.00 150.01–200.00 200.01–250.00 100.00–150.00 150.01–200.00 200.01–250.00

50

M4 10 M5 12/15 M6 16/20 M8

MC

70 100

4

3.0

8

Single face cutting GW–EJSL

M × 1

100 125

Tip Process

Single face cutting 0.02–0.05

50

Engraving

5

3.0 3.5 4.0

70 100

9

6

E About flat cutting position Flat cutting position is set at 90° of cutting facet in counterclockwise direction.

100 125

Four faces cutting 0.03–0.05

Four faces cutting GWS–EJSL

Gas Vent

50

Ex: KC

6

5.0

70 100

10

Single face cutting Four faces cutting

100 125

E L−N ≧ 50

■ P/L/N dimension designation type

Head thickness 4mm

Head thickness JIS

Part Number

L 0.01mm increments (L > 500 c 0.1mm increments)

P 0.01mm increments

N 1mm increments

E 0.01mm increments

Type

H T H T

D

Head thickness 4mm

Head thickness JIS

3.5

3.00–3.40 3.00–3.90 3.00–4.40 3.00–4.90 3.50–5.40 4.00–5.90 4.50–6.40 4.90–6.90 5.90–7.90 7.90–9.90

– –

65.00–400.00 (600.0)

7

4

8

4.5

Single face cutting GW–ENSF

65.00–500.00 (600.0)

8

•N ≧ 15 (T4) and 50 ≦ (L–N) ≦ 200

5

9

5.5

65.00–500.00

6

Single face cutting GW–EJSF

Single face cutting 0.02–0.05

9

6

10

6.5

4

10

11

Four faces cutting GWS–ENSF

7 8

L − 3

•N ≧

(JIS)

Four faces cutting 0.03–0.05

11 15 17

13 15 17 20 21 25

Four faces cutting GWS–EJSF

and (L–N) ≧ 50

10 12 15 16

65.00–500.00 (700.0)

8.90–11.90 10.90–14.90 11.90–15.90

8

20 15.90–19.90 E The figures in ( ) for L dimension are applicable for GW−EJSF/GWS−EJSF only. E Nitriding may extend to the head as it is applied after dimension P machining. E To order D3.5 of Head thickness JIS, select GW-ENSF3.5 or GWS-ENSF3.5.

PartNumber – L – P – N – E GW–ENSF5 – 450.00 – P4.20 – N260 – E0.03 GWS–EJSF10 – 620.5 – P9.00 – N480 – E0.03

Delivery Quotation

Order

117

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