Die Steel SKD61 + Nitrided
STEPPED EJECTOR PINS WITH GAS VENT –P/L/N DIMENSION DESIGNATION TYPE–
Part Number – L – P – N – SV – NV – (KC/WKC … etc.) GW–EJSL5 – 200.01 – P4.0 – N100 – SV15 – NV2.0 – PCC4.97
High Speed Steel SKH51
Alterations
Die Steel SKD61 + Nitrided Die Steel SKD61 Prehardened Die Steel SKD61 Stainless Steel SUS440C High Speed Steel SKH51 + Hard chromate
Alteration details D P.99
Alterations Code
Spec.
Alterations Code
Spec.
Head diameter change HC = 0.1mm increments E D + 1 ≦ HC < H
Single flat cutting D/2 ≦ KC < H/2
HC
KC
KC - 0.1 0
P d 4.00– 7.99 P–0.6 8.00–11.99 P–1.2 12.00–19.90 P–1.8
Head thickness change TC = 0.1mm increments E T/2 ≦ TC < T (Dimensions L and N remains unchanged) E T–TC ≦ Lmax.−L
Two flats cutting D/2 ≦ WKC < H/2
WKC
+ 5 0
Step R
About Designation Unit for Key Flat Cutting
SV
0 - 0.1
R ≦ 0.5
TC - 0.05 0
TC
WKC
Step R
A section
2
NV
T
Varied width parallel flats cutting D/2 ≦ KAC < H/2 KBC = 0.1mm increments only KAC < KBC < H/2
Enlarge view of section A
KAC KBC
KBC - 0.1 0
+ 0.1
Dowel hole boring E Available when H ≧ 4 X Combination with other than NHC/NHN not available Dowel hole + Spring pin driving E Available when H ≧ 4 X Combination with other than NHC/NHN not available Dowel hole + Dowel pin driving E Available when H ≧ 4 X Combination with other than NHC/NHN not available
KAC
0 d
R ≦ 0.5 (Reference value)
T ℓ 4 2 3 6 3 5 8 d
NC
(1) To align the key flat with the retention diameter Unit of designation 0.05mm increments possible
B section
T
T
P
Two flats (right angled) cutting D/2 ≦ RKC < H/2
4mm JIS (6/8mm) 10mm
RKC
0 - 5
( L - N )
N
RKC - 0.1 0
SKD61 + Nitrided Enlarge view of section B C = 0.1 ± 0.05
+ 0.02 0
+ 0.05 0
+ 0.5
d
0 )
( 200 < L ≦ 500 c L
, L > 500 c L
T
d ℓ1
L
NCW
4 2
6 8
5
M Material
3
Three flats cutting D/2 ≦ DKC < H/2
T
DKC
H Hardness Surface:
900HV– Base material: 40–45HRC
T P dimension tolerance L D 4.5–8 10–20 L ≦ 500
0 - 0.1
DKC
DKC
Range of guaranteed retention diameter (D) precision/Base material hardness/Range of guaranteed surface hardness for nitriding/Step R (Details D P.97 ) ( Range of guaranteed shaft diameter precision is only for the shaft diameter and does not include the gas vent. )
T T Tolerance
Part Number
Head thickness
d
T
d ℓ 2
P –0.01 –0.02
–0.01 –0.02 –0.01 –0.03
–0.01 –0.03 –0.01 –0.04
4 2
NCS
0 – 0.05
0 −0.02 (L > 300 c T
GV–ENSF GV–EJSF
4mm (T4)
)
Four flats cutting D/2 ≦ SKC < H/2
(2) To designate arbitrary key flat dimensions Unit of designation 0.1mm
6 8
5
SKC
3
SKC - 0.1 0
T
L > 500
0 – 0.05
P 0
6/8mm (JIS)
–0.005
Numbering at the back part of the head Range of designation/Designation method: D P.100 X Combination with SKC not available Automatic sequential numbering on the head Range of designation/Designation method: D P.100 X Combination with SKC not available
217
Two flats (angled) cutting D/2 ≦ KGC < H/2 AG = 1° increments 0 < AG < 360
± 0.5 AG ° 0 ° KGC 120 ° 120 °
P 0
NHC
–0.002
Head thickness 4mm
Head thickness JIS
KGC
Part Number
0.01mm increments
1mm increments
NV 0.1mm increments
Tip Diameter Designation Total Length Designation
Type
L (L > 500 c 0.1mm increments)
H T H T
D
P
N
SV
1 2 3
NHN
Head thickness 4mm Head thickness JIS
Three flats cutting at 120° D/2 ≦ KTC < H/2
- 0.1 120 ° 0
KTC
4.5
4.00–4.40
8
105.00–500.00 (136.00–600.0)
Tip Diameter Total Length Designation
8
KTC
Head tapping E Available when D ≧ 8, H ≧ 13, T = 8 for GV–EJSF X Combination with any other alteration not available Tip shaft diameter tolerance alteration E When P –0.01
5
4.00–4.90
MC
D 8
M
9
M4 M5 M6 M8
5.5 105.00 (136.00)–500.00
4.00–5.40
MC
10
Tip Process
6
9
• N ≧ 15 (T4) and 90 ≦ (L–N) ≦ 200
12/15 16/20
4.00–5.90
6
10
M × 1
GV–ENSF
Engraving
6.5
4.50–6.40
10
11
7
4.90–6.90
2–50 (L–N)–(SV + NV + 2) ≧ 15
–0.02 , and when P–0.08 ≦ PCC < P–0.02 P , P–0.08 ≦ PCC < P 0 – 0.005
GV–EJSF
0.5–8.0
Gas Vent
4
PCC
8
5.90–7.90
11
13
L – 3
• N ≧
(JIS)
105.00–500.00 (136.00–700.0)
PCC = 0.01mm increments
10
7.90–9.90
15
15
and (L–N) ≧ 90
12
8.90–11.90
17
17
8
15
10.90–14.90
20
–
16
11.90–15.90
21
–
20
15.90–19.90
25
E The figures in ( ) for L dimension are for GV–EJSF only. E Nitriding may extend to the head as it is applied after dimension P machining.
PartNumber – L – P – N – SV – NV GV–EJSL5 – 200.01 – P4.0 – N100 – SV15 – NV2.0 GV–EJSF10 – 620.5 – P9.00 – N480 – SV15 – NV2.0
Quotation
Order
Delivery
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