Standard Components For Plastic Mold 2021

Prehardened Die Steel SKD61 Head thickness JIS

STEPPED EJECTOR PINS WITH GAS VENT –P/L/N DIMENSION DESIGNATION TYPE–

Part Number – L – P – N – SV – NV – (KC/WKC … etc.) GV–EASF5 – 200.01 – P4.0 – N100 – SV15 – NV2.0 – PCC4.97

High Speed Steel SKH51

Alterations

Die Steel SKD61 + Nitrided Die Steel SKD61 Prehardened Die Steel SKD61 Stainless Steel SUS440C High Speed Steel SKH51 + Hard chromate

Alteration details D P.99

Alterations Code

Spec.

Alterations Code

Spec.

Head diameter change HC = 0.1mm increments E D + 1 ≦ HC < H

Single flat cutting D/2 ≦ KC < H/2

HC

KC

KC - 0.1 0

P d 4.00– 7.99 P–0.6 8.00–11.99 P–1.2 12.00–19.90 P–1.8

Head thickness change TC = 0.1mm increments E T/2 ≦ TC < T (Dimensions L and N remains unchanged) E T–TC ≦ Lmax.–L

About Designation Unit for Key Flat Cutting

Two flats cutting D/2 ≦ WKC < H/2

WKC

0 - 0.1

WKC

0 - 0.05 TC

TC

Varied width parallel flats cutting D/2 ≦ KAC < H/2 KBC = 0.1mm increments only KAC < KBC < H/2

T

KAC KBC

+ 5 0

Step R

SV

KBC - 0.1 0

R ≦ 0.5

KAC

+ 0.1

Step R

A section

2

NV

(1) To align the key flat with the retention diameter Unit of designation 0.05mm increments possible

d 0

Dowel hole boring X Combination with other than NHC/NHN not available Dowel hole + Spring pin driving X Combination with other than NHC/NHN not available

T ℓ 4 2 3 6 3 5 8 d

Enlarge view of section A

NC

Two flats (right angled) cutting D/2 ≦ RKC < H/2

RKC

T

RKC - 0.1 0

4mm JIS (6/8mm) 10mm

R ≦ 0.5 (Reference value)

d

T

d ℓ 1

B section

4 2

NCW

T

P

6 8

5

Three flats cutting D/2 ≦ DKC < H/2

3

DKC

0 - 5

( L - N )

T

N

C = 0.1 ± 0.05

0 - 0.1

DKC

DKC

+ 0.02 0

+ 0.05 0

+ 0.5

Enlarge view of section B

0 )

( 200 < L ≦ 500 c L

, L > 500 c L

L

Numbering at the back part of the head Range of designation and Designation method : D P.100 X Combination with SKC not available Automatic sequential numbering on the head Range of designation and Designation method: D P.100 X Combination with SKC not available

217

NHC

P –0.01 –0.02

Four flats cutting D/2 ≦ SKC < H/2

(2) To designate

T P dimension tolerance L D 4.5–8 10–20 L ≦ 500

SKC

( Range of guaranteed shaft diameter precision is only for the shaft diameter and does not include the gas vent. ) M Material SKD61 (Pre–hardened) H Hardness 40–45HRC Range of guaranteed retention diameter (D) precision/Range of guaranteed base material hardness/Step R (Details D P.97 )

SKC - 0.1 0

arbitrary key flat dimensions Unit of designation 0.1mm

T T Tolerance

Part Number

Head thickness

P 0

–0.005

Two flats (angled) cutting D/2 ≦ KGC < H/2 AG = 1° increments 0 < AG < 360

0 – 0.05

0 −0.02 (L > 300 c T

–0.01 –0.02 –0.01 –0.03

–0.01 –0.03 –0.01 –0.04

± 0.5 AG ° 0 ° KGC 120 ° 120 °

GV–EASF GV–EAJSF

1 2 3

4mm (T4)

)

NHN

P 0

0 – 0.05

KGC

–0.002

L > 500

6/8mm (JIS)

Head tapping E Available when D ≧ 8, H ≧ 13, T = 8 for GV–EAJSF X Combination with any other alteration not available

MC

Tip Diameter Designation Total Length Designation

D 8

M

Three flats cutting at 120° D/2 ≦ KTC < H/2

Head thickness 4mm

Head thickness JIS

M4 M5 M6 M8

- 0.1 120 ° 0

MC

Part Number

0.01mm increments

1mm increments

10

KTC

NV 0.1mm increments

12/15 16/20

M × 1

KTC

Type

L (L > 500 c 0.1mm increments)

Tip Diameter Total Length Designation

H T H T

D

P

N

SV

Head thickness 4mm Head thickness JIS

Tip shaft diameter alteration E P–0.08 ≦ PCC < P–0.02 PCC = 0.01mm increments

4.00–4.40

4.5

8

4

6

PCC

Tip Process

105.00–500.00 (136.00–600.0)

8

5

4.00–4.90

Engraving

9

105.00–500.00 (136.00–500.00)

5.5

4.00–5.40

Gas Vent

9

6

4.00–5.90

10

• N ≧ 15 (T4) and 90 ≦ (L–N) ≧ 200

GV–EASF

6.5

4.50–6.40

10

11

7

4.90–6.90

2–50 (L–N)–(SV + NV + 2) ≧ 15

GV–EAJSF

0.5–8.0

8

5.90–7.90

11

13

L − 3

• N ≧

(JIS)

105.00–500.00 (136.00–700.0)

10

7.90–9.90

15

15

and (L–N) ≧ 90

12

8.90–11.90

17

17

8

15

10.90–14.90

20

16

11.90–15.90

– –

21

20

15.90–19.90

25

E The figures in ( ) for L dimension are for GV–EAJSF only. E Nitriding may extend to the head as it is applied after dimension P machining.

PartNumber – L – P – N – SV – NV GV–EASF5 – 200.01 – P4.0 – N100 – SV15 – NV2.0

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