Standard Components For Plastic Mold 2021

P/W 0 –0.01 Total Length Designation

High Speed Steel SKH51

RECTANGULAR EJECTOR PINS –L DIMENSION DESIGNATION TYPE–

Head thickness 4mm

Head thickness JIS

Part Number

High Speed Steel SKH51

L 0.01mm increments

P

W

N

Head thickness JIS

Head thickness 4mm

H T H T

D

Dies Steel SKD61 + Nitrided

50.00–100.00 100.01–150.00

40 50 60

0.8 1.0 1.2

3

1.5

0.3 0.4 0.5 0.6

50 60 70 80

30 40 50 60

50.00–100.00 1.0 100.01–150.00 1.2 150.01–200.00 1.5

4

0.4 0.5 0.6 0.7 0.8

1.0

40 50 60 70 80

2

60 70 80

4mm

Part Number

Head Thickness T P/W Tolerance

30 40 50 60

50.00–100.00 100.01–150.00 150.01–200.00 50.00–100.00 100.01–150.00 150.01–200.00 50.00–100.00 100.01–150.00 150.01–200.00 200.01–250.00 50.00–100.00 100.01–150.00 150.01–200.00 200.01–250.00 50.00–100.00 100.01–150.00 150.01–200.00 200.01–250.00 50.00–100.00 100.01–150.00 150.01–200.00 200.01–250.00 50.00–100.00 100.01–150.00 150.01–200.00 200.01–250.00 50.00–100.00 100.01–150.00 150.01–200.00 200.01–250.00 50.00–100.00 100.01–150.00 150.01–200.00 200.01–250.00 50.00–100.00 100.01–150.00 150.01–200.00 200.01–250.00 (250.01–300.00) 50.00–100.00 100.01–150.00 150.01–200.00 200.01–250.00 (250.01–300.00) 50.00–100.00 100.01–150.00 150.01–200.00 200.01–250.00 (250.01–300.00) 50.00–100.00 100.01–150.00 150.01–200.00 200.01–250.00 (250.01–300.00) 50.00–100.00 100.01–150.00 150.01–200.00 200.01–250.00 (250.01–300.00) 100.00–150.00 150.01–200.00 200.01–250.00 250.01–300.00

1.5 (2.0)

ERL ERJL

5

0.4 0.5 0.6 0.7 0.8

1.0 1.2 (1.5)

40 50 60 70 80

2.5

4mm (T4)

JIS (6/8mm)

0 –0.01

– –

60 70 80 90 100

6/8mm (JIS)

40 50 60

2.0 (2.5)

6

0.4 0.5 0.6 0.7 0.8

1.0 1.2 (1.5)

(2.0)

40 50 60 70 80 90

3

P/W 0

R ≦ 0.5

–0.01

60 70 80 100 120

Step R

( D ≦ 2

R ≦ 0.3 )

40 50 60

P/W 0

2.5 (3.0)

40 50 60 70 80

–0.02

3.5

0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.2 1.5

(2.0)

60 70 80 100

P/W 0

80 100

7

–0.005

40 50 60

0 T - 0.02

- 0.01 0

P

3.0 (3.5)

40 50 60 70 80 90

P/W 0

4

0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.2 1.5

(2.0)

+ 5 0

60 70 80 100 120

–0.003

( L - N )

0 - 5

N

M Material SKH51 H Hardness 58–60HRC Range of guaranteed retention diameter (D) precision/base material hardness/Step R (details D P.165 )

80 100

+ 0.02

+ 0.05 0

8

0 ( L > 200

L

L

Standard size

40 50 60 70

3.5 (4.0)

4.5

0.6 0.7 0.8 0.9 1.0 1.2 1.5 1.8 (2.0) (2.5)

60 70 80 90 100

Total Length Designation Free designation

90 100 120

8

Part Number – L – P – W – N – (AKC/AWC … etc.) ERJL 8 – 185.05 – P6.0 – W1.0 – N80 – AKC 0

40 50 60 70

Alterations

40 50 60 70 80 90

5

4.0

0.6 0.7 0.8 0.9 1.0 1.2 1.5 1.8 2.0 2.5

60 70 80

100

Quotation

Alteration details D P.167

100 120

9

N dimension short

Alterations

Code

Spec.

Alterations

Code

Spec.

40 50 60 70

4.5 (5.0)

5.5

0.8 0.9 1.0 1.2 1.5 1.8 2.0 (2.5)

Head diameter change HC = 0.1mm increments E D + 1 ≦ HC < H

Key flat cutting (precision) VAK = 45° increments E 0 ≦ VAK < 360 X Combination with KSA/WSA not available Two parallel flats cutting (Precision) VAW = 45° increments E 0 ≦ VAW < 360 X Combination with KSA/WSA not available Key flat cutting (angled) AKC = 1° increments E 0 ≦ AKC < 360 E When combined with KSA/WSA, 90° increments only. Two parallel flats cutting (angled) AWC = 1° increments E 0 ≦ AWC < 360 E When combined with KSA/WSA, 90° increments only. Two right angled flats cutting (angled) ARC = 1° increments E 0 ≦ ARC < 360 E When combined with KSA/WSA, 90° increments only. Three flats cutting (angled) ADC = 1° increments E 0 ≦ ADC < 360 E When combined with KSA/WSA, 90° increments only.

6

60 70 80

100

0 °

0 °

HC

Angular pin

100 120

VAK

ERL (Head thickness 4mm)

9

90 °

270 °

40 50 60 70

Rectangular R dimension

4

Head diameter change (precision) HCC = 0.1mm increments E D + 1 ≦ HCC < H–0.3 Head thickness change TC = 0.1mm increments E T/2 ≦ TC < T E Dimension N becomes shorter by (T–TC). (Dimension L remains unchanged) E T–TC ≦ Lmax.–L

40 50 60 70 80

180 ° 0 °

10

0.8 0.9 1.0 1.2 1.5 1.8 2.0 2.5 3.0

6

5.0

HCC

60 70 80 90 100

0 °

Tip process

90 100 120

VAW

270 °

90 °

40 50 60

Caulking type

6.5

6.0

0.8 0.9 1.0 1.2 1.5 1.8 2.0

0 - 0.02 TC

TC

180 °

70 80

100

0 °

T

0 °

Rectangular shank

10

11

40 50 60

AKC

Dowel hole boring NC = 90° increments E Available when H ≧ 4 X Combination with other than NHC/NHN/TMC not available Range of designation/Designation method/Details of standards: D P.167 Dowel hole + Spring pin driving NCW = 90° increments E Available when H ≧ 4 X Combination with other than NHC/NHN/TMC not available Range of designation/Designation method/Details of standards: D P.167 Numbering on the head Range of designation/Designation method: D P.168 Automatic sequential numbering on the head Range of designation/Designation method: D P.168

90 °

270 °

0 °

ERJL (Head thickness JIS)

0 °

7

6.0

0.8 0.9 1.0 1.2 1.5 1.8 2.0 2.5

60 70 80

100

180 °

D shaped

NC

270 °

90 °

100 120

160

150

180

180 °

0 °

Blade edge shape

0 °

40 50 60 40 50 60

AWC

6.0 7.0 7.5

270 °

90 °

0 °

0 °

11

13

8

60 70 80

100

0.8 0.9 1.0 1.2 1.5 1.8 2.0 2.5

180 °

100 120 130

160

NCW

270 °

90 °

150

180

0 °

0 °

180 °

40 50

ARC

270 °

90 °

7.0 8.0

14

14

0.8 0.9 1.0 1.2 1.5 1.8 2.0 2.5

80

100 100

8.5

180 °

5 2 3

NHC

5

150

180

0 °

0 °

40 50 60 40 50 60

ADC

80

0.8

1.0 1.2 1.5 1.8 2.0 2.5

270 °

90 °

8

1

2

3

NHN

15

15

60 70 80

100

10

8.0

180 °

100 120 130

160

1.0 1.2 1.5 1.8 2.0 2.5

100 120

150

180

0 °

Two flats cutting (angled) KGA = 1° increments E 0 < KGA < 360

TMC Lapping on the tip face

40 50

KGA

90 °

L

X Not available for L–N ≦ 31

270 °

17

10.5

10.0

1.2 1.5

2.0

80

100 100

180 °

Tapping D8/8.5 c M4 D10/10.5 c M5 D12 c M6 E Only available combination is with CSW/CSF/TMC

90 °

MC

Two flats cutting (angled) KGD = 1° increments E 0 < KGD < 360 E Pay attention to the standard position of 0°.

17

150

200

0 °

40

60

MC

KGD

180 °

D/2

80 100

M × 1

– –

12

10.0

1.2 1.5 1.8 2.0

100 100

270 °

150

C recess processing at 2 points on top

X Not available for ERL E Available when D ≧ 8

Shoulder cutting (1 plate) KSA = 0.1mm increments E W/2 + 0.1 ≦ KSA ≦ D/2–0.1 Shoulder cutting (2 parallel plates) WSA = 0.1mm increments E W/2 + 0.1 ≦ WSA ≦ D/2–0.1

2 - CSW R

E L (250.01–300.00) is standard dimension only for ERJL. X Selections in which both the P/W dimensions are enclosed in brackets cannot be made. E L–N ≧ 10

C chamfering processing at 2 points on top (except tip) for relief is performed. Designation method CSW1 – E25

KSA

Precision Standard

PartNumber – L – P – W – N ERJL8 – 185.05 – P6.0 – W1.0 – N80

CSW

CSW, CSF: Range of designation W CSW, CSF 1.0 ≦ W < 1.5 0.3

Order

Pmin. Pmax.

+ 5 0

P

Squareness of the tip corner

W plane as the base (Pmax.–Pmin.) ≦ 0.02

E

WSA

C processing range

N

0.5 1 1.5

Delivery Quotation

W ≧ 1.5

C recess at 4 points

4 - CSF R

Rmax. ≦ 0.03 (deburring R) E The tip corners have been slightly trimmed to measure the P/W dimensions. (Details D P.166 )

Rmax.

C chamfering processing at 4 points (except tip) for relief is performed. Designation method CSF0.5 – E30

E P ≧ 1.5 E CSW, CSF < W/2 E = 1mm increments E 5 ≦ E ≦ (L–N)–20

Corner R value of the tip corner

CSF

+ 5 0

P

C processing range

E

N

169

170

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