Standard Components For Plastic Mold 2021

High Speed Steel SKH51

RECTANGULAR EJECTOR PINS –FREE DESIGNATION TYPE–

P/W 0

–0.01 Free designation

Part Number – L – P – W – N – (AKC/AWC … etc.) ERF5 – 120.25 – P3.50 – W1.50 – N60 – AWC60 Quotation

High Speed Steel SKH51

Alterations

Alteration details D P.167

Dies Steel SKD61 + Nitrided

Alterations

Code

Spec.

Alterations

Code

Spec.

Head diameter change HC = 0.1mm increments E D + 1 ≦ HC < H E Available when D ≧ 1.5

Key flat cutting (precision) VAK = 45° increments E 0 ≦ VAK < 360 X Combination with KSA/WSA not available Two parallel flats cutting (Precision) VAW = 45° increments E 0 ≦ VAW < 360 X Combination with KSA/WSA not available Key flat cutting (angled) AKC = 1° increments E 0 ≦ AKC < 360 E When combined with KSA/WSA, 90° increments only. Two parallel flats cutting (angled) AWC = 1° increments E 0 ≦ AWC < 360 E When combined with KSA/WSA, 90° increments only. Two right angled flats cutting (angled) ARC = 1° increments E 0 ≦ ARC < 360 E When combined with KSA/WSA, 90° increments only. Three flats cutting (angled) ADC = 1° increments E 0 ≦ ADC < 360 E When combined with KSA/WSA, 90° increments only.

0 °

0 °

HC

VAK

4mm

90 °

270 °

180 °

JIS (6/8mm)

Part Number

Head Thickness T P/W Tolerance

Head diameter change (precision) HCC = 0.1mm increments E D + 1 ≦ HCC < H–0.3 E Available when D ≧ 1.5 Head thickness change TC = 0.1mm increments E T/2 ≦ TC < T (Dimension L remains unchanged) E T–TC ≦ Lmax.–L, D ≧ 1.5

0 °

0 °

ERF

HCC

4mm (T4)

VAW

0 –0.01

P/W 0

270 °

90 °

–0.01

ERJF

4/6/8mm (JIS)

180 °

P/W 0

–0.02

R ≦ 0.5

0 °

0 - 0.02 TC

TC

0 °

Step R

( D ≦ 2 R ≦ 0.3 )

P/W 0

AKC

–0.005

90 °

270 °

T

2 W + K P = P ≧ W

180 °

P/W 0

Dowel hole boring NC = 90° increments E Available when H ≧ 4 X Combination with other than NHC/NHN/TMC not available Range of designation/Designation method/ Details of standards: D P.167 Dowel hole + Spring pin driving NCW = 90° increments E Available when H ≧ 4 X Combination with other than NHC/NHN/TMC not available Range of designation/Designation method/ Details of standards: D P.167 Numbering on the head Range of designation/Designation method: D P.168 Automatic sequential numbering on the head Range of designation/Designation method : D P.168

–0.003

2

0 °

0 °

0 - 0.02

Standard size

0 °

) - 0.05 0

- 0.01 0

( L > 300 T

0 °

NC

T

P

270 °

90 °

+ 5 0

AWC

0 - 5

( L - N )

270 °

90 °

N

180 °

Total Length Designation Free designation

+ 0.02

M Material SKH51 H Hardness 58–60HRC Range of guaranteed retention diameter (D) precision/base material hardness/Step R (details D P.165 )

+ 0.05 0

180 °

0 ( L > 200

L

L

0 °

0 °

0 °

0 °

ARC

270 °

90 °

Head thickness 4mm

Head thickness JIS

N dimension short

NCW

270 °

90 °

Part Number

0.01mm increments

180 °

N 1mm increments

180 °

Kmax.

Nmin.

Angular pin

Head thickness 4 mm

Head thickness JIS

H T H T

D

L

P

W

0 °

0 °

Rectangular R dimension

1.1 1.2 1.3 1.4

0.30– 0.90 0.30– 1.00 0.30– 1.10 0.30– 1.20

1.0 1.1 1.2 1.3 1.4 1.9 2.4 2.9 3.4 3.9 4.4 4.9 5.4 5.9 6.4 6.9 7.9 8.4 9.9

ADC

270 °

90 °

5 2 3

NHC

5

Tip process

10 ≦ (L – N) ≦ 150

40.00–200.00

0.20–

– –

180 °

3

23

0 °

Caulking type

1

2

3

Two flats cutting (angled) KGA = 1° increments E 0 < KGA < 360

NHN

1.5 40.00–250.00 0.50– 1.30

3 4 5 6 7

KGA

90 °

270 °

Rectangular shank

2

0.80– 1.80 0.80– 2.30 0.80– 2.80 1.00– 3.30 1.00– 3.80 1.20– 4.30 1.50– 4.80 1.80– 5.30 2.00– 5.80 2.00– 6.30 2.30– 6.80 2.30– 7.80 2.30– 8.30 3.00– 9.80 3.00–10.30

4 5 6

40.00–300.00

180 °

2.5

26

4

Lapping on the tip face E Available when P ≧ 0.6 E Not available for L–N ≦ 31 Total length tolerance alteration L + 0.02 0 c + 0.01 0 E Available when L ≦ 200

90 °

TMC

Two flats cutting (angled) KGD = 1° increments E 0 < KGD < 360 E Pay attention to the standard position of 0°.

D shaped

0.30–

3

L

27

0 °

KGD

180 °

3.5

Blade edge shape

40.00–350.00

7

D/2

4

270 °

8

29

ERF (Head thickness 4mm)

LKC

4.5

4

L

Shoulder cutting (1 plate) KSA = 0.1mm increments E W/2 + 0.1 ≦ KSA ≦ D/2–0.1 E D ≧ 1.5 Shoulder cutting (2 parallel plates) WSA = 0.1mm increments E W/2 + 0.1 ≦ WSA ≦ D/2–0.1 E D ≧ 1.5

8

5

0.40–

9

31

KSA

Tapping D8/8.5 c M4 D10/10.5 c M5 D12/15 c M6 E Only available combination is with CSW/CSF/TMC X Not available for ERF E Available when D ≧ 8

5.5

6

MC

ERJF (Head thickness JIS)

10 ≦ (L – N) ≦ 250

9

6

10

33

MC

6.5

M × 1

10

11

7 8

WSA

C recess processing at 2 points on top

50.00–350.00

0.50–

11 14 15

13 14 15

2 - CSW R

C chamfering processing at 2 points on top (except tip) for relief is performed. Designation method CSW1 – E25

8.5

CSW, CSF: Range of designation W CSW, CSF 1.0 ≦ W < 1.5 0.3

40

10

CSW

8

10.5

10.4 11.9 14.9

17

17

+ 5 0

0.5 1 1.5

12 15

3.50–11.80 0.80– 3.50–14.80 1.00–

P

E

N

C processing range

W ≧ 1.5

– – 20

E P ≧ W

E Designate P/W dimensions within the Kmax. K = P 2 + W 2

(C recess at 4 points)

E P ≧ 1.5 E CSW, CSF < W/2 E = 1mm increments E 5 ≦ E ≦ (L–N)–20

4 - CSF R

C chamfering processing at 4 points (except tip) for relief is performed. Designation method CSF0.5 – E30

Precision Standard

PartNumber – L – P – W – N ERF5 – 120.25 – P3.50 – W1.50 – N60

Order

CSF

Pmin. Pmax.

Squareness of the tip corner

+ 5 0

W plane as the base (Pmax.–Pmin.) ≦ 0.02

P

E

C processing range

N

Quotation

Delivery

Rmax. ≦ 0.03 (deburring R) E The tip corners have been slightly trimmed to measure the P/W dimensions. (Details D P.166 )

Rmax.

Corner R value of the tip corner

171

172

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