Standard Components For Plastic Mold 2021

Extra precision P/W 0 –0.003 Free designation

High Speed Steel SKH51

EXTRA PRECISION RECTANGULAR EJECTOR PINS –FREE DESIGNATION/ANGULAR TIP CORNER/FREE DESIGNATION TYPE–

Part Number – L – P – W – N – (AKC/AWC … etc.) ERZF 5.5 – 105.03 – P3.50 – W0.65 – N55 – AWC 0

High Speed Steel SKH51

Alterations

Quotation

Dies Steel SKD61 + Nitrided

Alteration details D P.167

Alterations

Code

Spec.

Alterations

Code

Spec.

Key flat cutting (precision) VAK = 45° increments E 0 ≦ VAK < 360 X Combination with KSA/WSA not available Two parallel flats cutting (Precision) VAW = 45° increments E 0 ≦ VAW < 360 X Combination with KSA/WSA not available Key flat cutting (angled) AKC = 1° increments E 0 ≦ AKC < 360 E When combined with KSA/WSA, 90° increments only. Two parallel flats cutting (angled) AWC = 1° increments E 0 ≦ AWC < 360 E When combined with KSA/WSA, 90° increments only. Two right angled flats cutting (angled) ARC = 1° increments E 0 ≦ ADC < 360 E When combined with KSA/WSA, 90° increments only. Three flats cutting (angled) ADC = 1° increments E 0 ≦ ADC < 360 E When combined with KSA/WSA, 90° increments only.

Head diameter change HC = 0.1mm increments E D + 1 ≦ HC < H E Available when D ≧ 1.5

0 °

0 °

HC

VAK

4mm

Enlarged view of angular tip corner

90 °

270 °

180 °

JIS (6/8mm)

Part Number

Head Thickness T P/W Tolerance

Head diameter change (precision) HCC = 0.1mm increments E D + 1 ≦ HCC < H–0.3 E Available when D ≧ 1.5

0 °

0 °

ERZF P–ERZF (Angular tip corner)

HCC

VAW

0 –0.003

270 °

90 °

P/W 0

4mm (T4)

–0.01

180 °

Head thickness change TC = 0.1mm increments E 2.0 ≦ TC < 4, D ≧ 1.5 E 4–TC ≦ Lmax. – L ERZF c Dimensions L and N remain unchanged. P–ERZF c Dimension N becomes shorter by (4–TC). (Dimension L remains unchanged) Dowel hole boring NC = 90° increments E Available when H ≧ 4 X Combination with other than NHC/NHN/TMC not available Range of designation/Designation method/ Details of standards: D P.167 Dowel hole + Spring pin driving NCW = 90° increments E Available when H ≧ 4 X Combination with other than NHC/NHN/TMC not available Range of designation/Designation method/ Details of standards: D P.167 Numbering on the head Range of designation/Designation method: D P.168 Automatic sequential numbering on the head Range of designation/Designation method: D P.168

P/W 0

–0.02

R ≦ 0.5

0 °

0 °

10 (Guaranteed range of P/W dimension precision)

( D ≦ 2 R ≦ 0.3 )

Step R

AKC

P/W 0

90 °

270 °

–0.005

0 - 0.02 TC

TC

2 W + K P = P ≧ W

180 °

P/W 0

4

–0.003

2

0 °

0 °

0 - 0.02

T = 4

- 0.003 0

Standard size

AWC

P

270 °

90 °

+ 5 0

0 - 5

( L - N )

0 °

N

0 °

M Material SKH51 H Hardness 58–60HRC Range of guaranteed retention diameter (D) precision/base material hardness/Step R (Details D P.165 )

180 °

Total Length Designation Free designation

+ 0.01 0

NC

L

270 °

90 °

0 °

0 °

180 °

ARC

270 °

90 °

N dimension short

180 °

Part Number

0.01mm increments

N 1mm increments

H T

Kmax.

Nmin.

0 °

0 °

Type

D

L

P

W

0 °

0 °

Angular pin

1

0.30–0.80 0.30–1.00 0.60–1.30 0.80–1.80 0.80–2.30 0.80–2.80 1.00–3.30 1.00–3.80 1.20–4.30 1.50–4.80 1.80–5.30 2.00–5.80

0.9 1.1 1.4 1.9 2.4 2.9 3.4 3.9 4.4 4.9 5.4 5.9

NCW

270 °

90 °

ADC

270 °

90 °

40.00–100.00

1.2 1.5

3

Rectangular R dimension

180 °

23

180 °

Tip process

2

4 5 6

0 °

0.30–

Two flats cutting (angled) KGA = 1° increments E 0 < KGA < 360

ERZF (Head thickness 4mm)

2.5

26

5 2 3

KGA

NHC

90 °

40.00–150.00

Caulking type

5

3

270 °

10 ≦ (L – N) ≦ 200

27

4

180 °

3.5

Rectangular shank

P–ERZF (4mm head angular tip corner)

90 °

7

Two flats cutting (angled) KGD = 1° increments E 0 < KGD < 360 E Pay attention to the standard position of 0°.

4

1

2

3

NHN

29

0 °

KGD

180 °

4.5

D shaped

D/2

0.40–

8

5

40.00–200.00

270 °

31

Blade edge shape

Shoulder cutting (1 plate) KSA = 0.1mm increments E W/2 + 0.1 ≦ KSA ≦ D/2–0.1 E Available when D ≧ 1.5 Shoulder cutting (2 parallel plates) WSA = 0.1mm increments E W/2 + 0.1 ≦ WSA ≦ D/2–0.1 E Available when D ≧ 1.5

Lapping on the tip face E Available when P ≧ 0.6 X Not available for L–N ≦ 31

5.5

0.50–

9

TMC

L

6

KSA

33

E Designate P/W dimensions within the Kmax. K = P 2 + W 2

E P ≧ W

(C recess processing at 2 points on top)

C chamfering processing at 2 points on top (except tip) for relief is performed. Designation method CSW1 – E25

Precision Standard

CSW, CSF: Range of designation

PartNumber – L – P – W – N ERZF 2 – 105.03 – P1.30 – W0.30 – N55

2 - CSW R

WSA

Order

Pmin. Pmax.

W CSW, CSF

CSW

1.0 ≦ W < 1.5 0.3

Squareness of the tip corner

ERZF P–ERZF

W plane as the base (Pmax.–Pmin.) ≦ 0.005

0.5 1 1.5

W ≧ 1.5

+ 5 0

Quotation

P

Delivery

(C processing range)

E

N

E P ≧ 1.5 E CSW, CSF < W/2 E = 1mm increments E 5 ≦ E ≦ (L–N)–20

Rmax. ≦ 0.03 (deburring R) E The tip corners have been slightly trimmed to measure the P/W dimensions. (Details D P.166 )

Rmax.

(C recess at 4 points)

ERZF

4 - CSF R

C chamfering processing at 4 points (except tip) for relief is performed. Designation method CSF0.5 – E30

Corner R value of the tip corner

CSF

4 - R ≦ 0.03

Approximately within 5mm from the tip is without deburring process. 5mm onward, deburring R is within ( ≦ 0.03).

+ 5 0

P

N (C processing range)

P–ERZF

E

175

176

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