Standard Components For Plastic Mold 2021

Precision

High Speed Steel SKH51

PRECISION RECTANGULAR EJECTOR PINS – N DIMENSION SHORT TYPE –

P/W 0

–0.005 Free designation

Part Number – L – P – W – N – (AKC/AWC … etc.) ERVSF 1.5 – 100.00 – P1.20 – W0.30 – N20 – AWC 0

High Speed Steel SKH51

Alterations

Quotation

Dies Steel SKD61 + Nitrided

Alteration details D P.167

Alterations

Code

Spec.

Alterations

Code

Spec.

Head diameter change HC = 0.1mm increments E D + 1 ≦ HC < H

Key flat cutting (precision) VAK = 45° increments E 0 ≦ VAK < 360 X Combination with KSA/WSA not available Two parallel flats cutting (Precision) VAW = 45° increments E 0 ≦ VAW < 360 X Combination with KSA/WSA not available Key flat cutting (angled) AKC = 1° increments E 0 ≦ AKC < 360 E When combined with KSA/WSA, 90° increments only. Two parallel flats cutting (angled) AWC = 1° increments E 0 ≦ AWC < 360 E When combined with KSA/WSA, 90° increments only. Two right angled flats cutting (angled) ARC = 1° increments E 0 ≦ ARC < 360 E When combined with KSA/WSA, 90° increments only. Three flats cutting (angled) ADC = 1° increments E 0 ≦ ADC < 360 E When combined with KSA/WSA, 90° increments only.

0 °

0 °

HC

4mm

VAK

90 °

270 °

180 ° 0 °

JIS (6/8mm)

Head diameter change (precision) HCC = 0.1mm increments E D + 1 ≦ HCC < H–0.3

Part Number

Head Thickness T P/W Tolerance ance

HCC

0 °

ERVSF

4mm (T4)

VAW

P/W 0

0 –0.005

270 °

90 °

Head thickness change TC = 0.1mm increments E T/2 ≦ TC < T (Dimensions L and N remain unchanged) E T–TC ≦ Lmax.–L Dowel hole boring NC = 90° increments E Available when H ≧ 4 X Combination with other than NHC/NHN/TMC not available Range of designation/Designation method/ Details of standards: D P.167 Dowel hole + Spring pin driving NCW = 90° increments E Available when H ≧ 4 X Combination with other than NHC/NHN/TMC not available Range of designation/Designation method/ Details of standards: D P.167 Numbering on the head Range of designation/Designation method: D P.168 Automatic sequential numbering on the head Range of designation/Designation method: D P.168

–0.01

ERVSJF

4/6/8mm (JIS)

180 °

- 0.02 TC 0

TC

P/W 0

–0.02

0 °

0 °

T

R ≦ 0.5

AKC

P/W 0

90 °

270 °

( D ≦ 2 R ≦ 0.3 )

Step R

–0.005

0 °

180 °

0 °

2 W + K P = P ≧ W

P/W 0

NC

–0.003

90 °

270 °

0 °

0 °

2

AWC

180 °

Standard size

270 °

90 °

0

- 0.005 0

- 0.02

T

P

180 °

+ 5 0

( L - N )

0

Total Length Designation Free designation

M Material SKH51 H Hardness 58–60HRC Range of guaranteed retention diameter (D) precision/base material hardness/Step R (Details D P.165 )

- 5

N

0 °

0 °

+ 0.02

+ 0.05 0

0 °

0 °

0 ( L > 200

L

L

ARC

270 °

90 °

NCW

90 °

270 °

180 °

180 °

Head thickness JIS

Head thickness 4mm

N dimension short

0 °

0 °

Part Number

0.01mm increments

ADC

N 1mm increments

270 °

90 °

Angular pin

Kmax.

Nmin.

5 2 3

NHC

Head thickness 4mm

Head thickness JIS

180 °

5

H T H T

D

L

P

W

Rectangular R dimension

0 °

Two flats cutting (angled) KGA = 1° increments E 0 < KGA < 360

1

2

3

1.5

0.60– 1.30 0.80– 1.80 1.00– 2.30 1.00– 2.80 1.20– 3.30 1.50– 3.80 1.50– 4.30 1.80– 4.80 2.00– 5.30 2.00– 5.80 2.50– 6.30 2.50– 6.80 3.00– 7.80

KGA

1.4 1.9 2.4 2.9 3.4 3.9 4.4 4.9 5.4 5.9 6.4 6.9 7.9 9.9

3 4 5 6

3 4 5 6 7

Tip process

NHN

90 °

0.30–

20

270 °

2

180 °

Caulking type

10 ≦ (L – N) ≦ 80

2.5

40.00–100.00

23

4

90 °

0.40–

Two flats cutting (angled) KGD = 1° increments E 0 < KGD < 360 E Pay attention to the standard position of 0°.

TMC Lapping on the tip face

3

X Not available for L–N ≦ 31

0 °

25

L

KGD

180 °

Rectangular shank

3.5

D/2

7

Total length tolerance alteration L + 0.02 0 c + 0.01 0 E Available when L ≦ 200

4

270 °

LKC

10 ≦ (L – N) ≦ 90

40.00–120.00

8

27

D shaped

L

4.5

0.50–

ERVSF (Head thickness 4mm) ERVSJF (Head thickness JIS)

Shoulder cutting (1 plate) KSA = 0.1mm increments E W/2 + 0.1 ≦ KSA ≦ D/2–0.1 Shoulder cutting (2 parallel plates) WSA = 0.1mm increments E W/2 + 0.1 ≦ WSA ≦ D/2–0.1

8

4

5

KSA

Blade edge shape

Tapping D8 c M4 D10 c M5 D12/15 c M6 E Only available combination is with CSW/CSF/TMC X Not available for ERVSF E Available when D ≧ 8

MC

29

9

5.5

6

9

MC

6

10

31

M × 1

10 ≦ (L – N) ≦ 120

6.5

50.00–150.00

WSA

0.60–

10

11

7 8

(C recess processing at 2 points on top)

CSW, CSF: Range of designation W CSW, CSF 1.0 ≦ W < 1.5 0.3

2 - CSW R

11 15

13 15 17 20

C chamfering processing at 2 points on top (except tip) for relief is performed. Designation method CSW1 – E25

35

10

3.00– 9.80 0.80–

8

CSW

12 50.00–200.00 4.00–11.80 1.00– 15 50.00–250.00 5.00–14.80 1.50–

11.9 14.9

10 ≦ (L – N) ≦ 215

– –

0.5 1 1.5

+ 5 0

W ≧ 1.5

P

(C processing range)

E

N

E Designate P/W dimensions within the Kmax. K = P 2 + W 2

E P ≧ W

E P ≧ 1.5 E CSW, CSF < W/2 E = 1mm increments E 5 ≦ E ≦ (L–N)–20

(C recess at 4 points)

4 - CSF R

Precision Standard

PartNumber – L – P – W – N ERVSF 1.5 – 100.00 – P1.20 – W0.30 – N20

C chamfering processing at 4 points (except tip) for relief is performed. Designation method CSF0.5 – E30

Order

Pmin. Pmax.

CSF

Squareness of the tip corner

W plane as the base (Pmax. – Pmin.) ≦ 0.01

+ 5 0

Quotation

P

(C processing range)

E

Delivery

N

Rmax. ≦ 0.03 (deburring R) E The tip corners have been slightly trimmed to measure the P/W dimensions. (Details D P.166 )

Rmax.

Corner R value of the tip corner

■ Step R of Rectangular Ejector Pins –N dimension short type– For N short type, Step R becomes smaller comparing with that of conventional rectangular ejector pin.

• Step radius: R65–95 *

( * The size of step R is determined by the size of the grindstone used to process it. This is not a guaranteed value for R.)

Step R

• Formula used for calculating the length (a 1 ) and (a 2 ) of Step R:

D−W 2 D−P 2

D−W 2 D−P 2

a 2 ± 3

P D

a 1 = 5 +

× (2R−

)

* The left formulas

a 1 ± 3

include profile error from rough and finish processing.

( L - N )

- 5 0

N

a 2 = 5 +

× (2R−

)

L

179

180

• Concentricity of rectangular tip (P/W) and retention diameter (D): 0.2mm or less

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