Standard Components For Plastic Mold 2021

High Speed Steel SKH51

P/W 0 –0.01 Total Length Designation

RECTANGULAR EJECTOR PINS – L DIMENSION DESIGNATION TYPE –

With R

Part Number – L – P – W – R – N – (AKC/AWC … etc.) ERLFR 3 – 200.00 – P2.0 – W0.8 – R0.1 – N100 – AKC 0

High Speed Steel SKH51

Alterations

Quotation

Dies Steel SKD61 + Nitrided

Alteration details D P.167

Alterations

Code

Spec.

Alterations

Code

Spec.

Key flat cutting (angled) AKC = 1° increments E 0 ≦ AKC < 360 E When combined with KSA/WSA, 90° increments only. Two parallel flats cutting (angled) AWC = 1° increments E 0 ≦ AWC < 360 E When combined with KSA/WSA, 90° increments only. Two right angled flats cutting (angled) ARC = 1° increments E 0 ≦ ARC < 360 E When combined with KSA/WSA, 90° increments only. Three flats cutting (angled) ADC = 1° increments E 0 ≦ ADC < 360 E When combined with KSA/WSA, 90° increments only.

0 °

0 °

Head diameter change HC = 0.1mm increments E D + 1 ≦ HC < H

4mm

HC

AKC

270 °

90 °

JIS (6/8mm)

180 °

Part Number

T P/W Tolerance

Head Thickness

Head diameter change (precision) HCC = 0.1mm increments E D + 1 ≦ HCC < H–0.3

0 °

Top surface 2 places R 4 places R ERLWR ERLFR

0 °

HCC

ERLWR

ERLFR

P/W 0

0 –0.01

AWC

–0.01

4mm (T4)

270 °

90 °

(Top surface 2 places R)

(R in 4 places)

20

180 °

P/W 0

Head thickness change TC = 0.1mm increments E 2.0 ≦ TC < 4 E Dimension N becomes shorter by (4–TC). (Dimension L remains unchanged) E 4 – TC ≦ Lmax. – L Dowel hole boring NC = 90° increments E Available when H ≧ 4 X Combination with other than NHC/NHN/TMC not available Range of designation/Designation method/ Details of standards: D P.167 Dowel hole + Spring pin driving NCW = 90° increments E Available when H ≧ 4 X Combination with other than NHC/NHN/TMC not available Range of designation/Designation method/ Details of standards: D P.167 Numbering on the head Range of designation/Designation method: D P.168 Automatic sequential numbering on the head Range of designation/Designation method: D P.168

( D ≦ 2 R ≦ 0.3 ) R ≦ 0.5

–0.02

(R machining range)

0 °

Step R

0 °

± 0.01 R

± 0.01 R

4 - ± 0.01 R

TC

0 - 0.02 TC

P/W 0

–0.005

ARC

270 °

90 °

4

P/W 0

180 °

–0.003

0 - 0.01

- 0.01 0

0 - 0.02

0 °

0 °

0 °

T = 4

P

P

0 °

Standard size

+ 5 0

P ≧ W

2 2 W + K P = (Dimension before R-machining)

0 - 5

( L - N )

ADC

NC

N

270 °

90 °

270 °

90 °

+ 0.02 0

+ 0.05 0

( L > 200

Total Length Designation Free designation

180 °

L

180 °

L

M Material SKH51 H Hardness 58–60HRC Range of guaranteed retention diameter (D) precision/base material hardness/Step R (Details D P.165 )

0 °

Two flats cutting (angled) KGA = 1° increments E 0 < KGA < 360

KGA

E R ± 0.01 is the target value for machining. Adjustment with the mounting hole side is required.

90 °

270 °

0 °

0 °

N dimension short

180 °

NCW

Part Number

L 0.01mm increments

90 °

270 °

90 °

P

W

R

N

H T

Two flats cutting (angled) KGD = 1° increments E 0 < KGD < 360 E Pay attention to the standard position of 0°.

Type

D

0 °

180 °

Angular pin

60.00–100.00 100.01–150.00 60.00–100.00 100.01–150.00 150.01–200.00 60.00–100.00 100.01–150.00 150.01–200.00 60.00–100.00 100.01–150.00 150.01–200.00 60.00–100.00 100.01–150.00 150.01–200.00 200.01–250.00 60.00–100.00 100.01–150.00 150.01–200.00 200.01–250.00 60.00–100.00 100.01–150.00 150.01–200.00 200.01–250.00 60.00–100.00 100.01–150.00 150.01–200.00 200.01–250.00 60.00–100.00 100.01–150.00 150.01–200.00 200.01–250.00 60.00–100.00 100.01–150.00 150.01–200.00 200.01–250.00 60.00–100.00 100.01–150.00 150.01–200.00 200.01–250.00 60.00–100.00 100.01–150.00 150.01–200.00 200.01–250.00 60.00–100.00 100.01–150.00 150.01–200.00 200.01–250.00

40 50 60

KGD

180 °

0.8 1.0 1.2 0.3 0.4 0.5 0.6

1.5

3

50 60 70 80 90

D/2

40 50 60

Rectangular R dimension

270 °

2

1.0 1.2 1.5

0.4 0.5 0.6 0.7 0.8

1.0

50 60 70 80 90 100

4

60 70 80

5 2 3

NHC

Shoulder cutting (1 plate) KSA = 0.1mm increments E W/2 + 0.1 ≦ KSA ≦ D/2–0.1

Tip process

40 50 60

5

KSA

2.5

50 60 70 80 90

0.4 0.5 0.6 0.7 0.8

1.0 1.2

1.5 2.0

5

60 70 80 90 100

Caulking type

40 50 60

1

2

3

3

50 60 70 80 90

2.0 2.5

0.4 0.5 0.6 0.7 0.8

1.0 1.2

6

NHN

Shoulder cutting (2 parallel plates) WSA = 0.1mm increments E W/2 + 0.1 ≦ WSA ≦ D/2–0.1

60 70 80

100 120

0.1

WSA

Rectangular shank

40 50 60

50 60 70 80 90

2.5 3.0

0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.2 1.5

3.5

60 70 80 90 100

D shaped

Lapping on the tip face X Not available for L–N ≦ 31

80

100

TMC

7

L

40 50 60

ERLWR (Top surface 2 places R)

Blade edge shape

0.15

50 60 70 80 90

4

3.0 3.5

0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.2 1.5

60 70 80 90 100

80

100

CSW, CSF: Range of designation W CSW, CSF 1.0 ≦ W < 1.5 0.3

R 2 - CSW (C recess processing at 2 points on top)

40 50 60 70

C chamfering processing at 2 points on top (except tip) for relief is performed. Designation method CSW1 – E25

50 60 70 80 90

3.5 4.0

0.6 0.7 0.8 0.9 1.0 1.2 1.5 1.8

4.5

60 70 80 90 100

0.2

90 100 120

CSW

8

0.5 1 1.5

40

50 50

60 70

4

W ≧ 1.5

60 70 80 90

5

4.0

0.6 0.7 0.8 0.9 1.0 1.2 1.5 1.8 2.0

60 70 80 90 100

+ 5 0

P

(C processing range)

100 120

E

N

E P ≧ 1.5 E CSW, CSF < W/2 E = 1mm increments E 5 ≦ E ≦ (L–N)–20 E R process range D P.168 E RC processing is

40

50 50

60 70

0.3

60 70 80 90

4.5 5.0

0.8 0.9 1.0 1.2 1.5 1.8 2.0

5.5

60 70 80 90 100

ERLFR (4 places R)

(C recess at 4 points)

100 120

C chamfering processing at 4 points (except tip) for

9

4 - CSF

40

50 50

60 70

R

60 70 80 90

6

5.0

0.8 0.9 1.0 1.2 1.5 1.8 2.0

CSF

relief is performed. Designation method CSF0.5 – E30

60 70 80 90 100

R ≦ W –

70 80 90 100 120

2 –0.05

prioritized when combining with RC.

40

50 50

60

+ 5 0

60 70 80 90 100

P

(C processing range)

6.0 7.0

0.8 0.9 1.0 1.2 1.5 1.8 2.0 2.5

8

11

E

N

70 80 90 100 120

80 90 100 120 150

Designate the length of R processed part 5 ≦ RC ≦ (L–N)–30 and RC ≦ 40 RC = 1mm increments Designation method RC25 E Adds RC recess processing at all places R processed.

40

50 50

60

60 70 80 90 100

10

8.0

1.0 1.2 1.5 1.8 2.0 2.5

15

60 70 80 90 100 120

RC

90 100 120 150

40

60

P

60 70 80 90 100

N

RC

12

10.0

1.2 1.5 1.8 2.0

17

70 80 90 100 120

80 90 100 120 150

2 –0.05. E L–N ≧ 20

E Select the R dimension within the range of R ≦ W –

① In case of divisions Cavity core

② In case of wire through hole Cavity core

Select the R size to suit for the corner R on the wire cut caused by cavity core processing, etc.

Precision Standard

PartNumber– L – P – W – R – N ERLFR3 – 200.00 – P2.0 – W0.8 – R0.1 – N100

Example

Order

Pmin. Pmax.

R-chamfered E pin

R-chamfered E pin

Squareness of the tip corner

W plane as the base (Pmax.–Pmin.) ≦ 0.02

Quotation

Cavity core

Delivery

≦ 0.03 (deburring R) E Corner R value outside R processing range The tip corners have been slightly trimmed to measure the P/W dimensions. (Details D P.166 )

Rmax. Rmax.

Corner R value of the tip corner

181

182

Powered by