Standard Components For Plastic Mold 2021

Precision P/W 0 –0.005 Total Length Designation

High Speed Steel SKH51

PRECISION RECTANGULAR EJECTOR PINS – L DIMENSION DESIGNATION TYPE –

With R

Part Number – L – P – W – R – N – (AKC/AWC … etc.) ERVLFR 3 – 200.00 – P2.0 – W0.8 – R0.1 – N100 – AKC0 Quotation

High Speed Steel SKH51

Alterations

Dies Steel SKD61 + Nitrided

Alteration details D P.167

Alterations

Code

Spec.

Alterations

Code

Spec.

Head diameter change HC = 0.1mm increments E D + 1 ≦ HC < H

Key flat cutting (angled) AKC = 1° increments E 0 ≦ AKC < 360 E When combined with KSA/WSA, 90° increments only Two parallel flats cutting (angled) AWC = 1° increments E 0 ≦ AWC < 360 E When combined with KSA/WSA, 90° increments only Two right angled flats cutting (angled) ARC = 1° increments E 0 ≦ ARC < 360 E When combined with KSA/WSA, 90° increments only Three flats cutting (angled) ADC = 1° increments E 0 ≦ ADC < 360 E When combined with KSA/WSA, 90° increments only

0 °

0 °

HC

4mm

AKC

270 °

90 °

Head diameter change (precision) HCC = 0.1mm increments E D + 1 ≦ HCC < H–0.3

JIS (6/8mm)

180 °

Part Number

HCC

T P/W Tolerance

Head Thickness

0 °

Top surface 2 places R 4 places R ERVLWR ERVLFR

0 °

P/W 0

Head thickness change TC = 0.1mm increments E 2.0 ≦ TC < 4 E Dimension N becomes shorter by (4 – TC). (Dimension L remains unchanged) E 4 – TC ≦ Lmax. – L Dowel hole boring NC = 90° increments E Available when H ≧ 4 X Combination with other than NHC/NHN/TMC not available Range of designation/Designation method/ Details of standards: D P.167 Dowel hole + Spring pin driving NCW = 90° increments E Available when H ≧ 4 X Combination with other than NHC/NHN/TMC not available Range of designation/Designation method/ Details of standards: D P.167 Numbering on the head Range of designation/Designation method: D P.168 Automatic sequential numbering on the head Range of designation/Designation method: D P.168

0 –0.005

–0.01

AWC

4mm (T4)

270 °

90 °

ERVLWR

ERVLFR

0 - 0.02 TC

TC

P/W 0

180 °

(Top surface 2 places R)

(R in 4 places)

–0.02

20

4

0 °

0 °

( D ≦ 2 R ≦ 0.3 ) R ≦ 0.5

P/W 0

(R machining range)

–0.005

Step R

ARC

± 0.01 R

± 0.01 R

4 - ± 0.01 R

270 °

90 °

0 °

0 °

P/W 0

180 °

–0.003

NC

270 °

90 °

0 °

0 °

Standard size

180 °

0 - 0.005 P ≧ W

- 0.005 0

0 - 0.02 4 =

ADC

P

P

270 °

90 °

T

+ 5 0

2 2 W + K P = (Dimension before R-machining) M Material SKH51 H Hardness 58–60HRC Range of guaranteed retention diameter (D) precision/base material hardness/Step R (Details D P.165 )

0 - 5

( L - N )

Total Length Designation Free designation

N

180 °

+ 0.02 0

0 °

0 °

0 °

L

Two flats cutting (angled) KGA = 1° increments E 0 < KGA < 360

NCW

270 °

90 °

KGA

90 °

270 °

E R ± 0.01 is the target value for machining. Adjustment with the mounting hole side is required.

180 °

N dimension short

180 °

90 °

Two flats cutting (angled) KGD = 1° increments E 0 < KGD < 360 E Pay attention to the standard position of 0°.

Part Number

L 0.01mm increments 60.00–100.00 100.01–150.00 60.00–100.00 100.01–150.00 60.00–100.00 100.01–150.00 150.01–200.00 60.00–100.00 100.01–150.00 150.01–200.00

0 °

Angular pin

H T

P

W

R

N

KGD

180 °

5 2 3

Type D

D/2

NHC

5

270 °

40 50 60

Rectangular R dimension

0.6 0.7 0.8 1.0 1.2 0.30.40.50.6

1.5

3

50 60 70 75 80 90

Shoulder cutting (1 plate) KSA = 0.1mm increments E W/2 + 0.1 ≦ KSA ≦ D/2–0.1 Shoulder cutting (2 parallel plates) WSA = 0.1mm increments E W/2 + 0.1 ≦ WSA ≦ D/2–0.1

Tip process

40 50 60

KSA

1

2

3

1.0 1.2 1.5 1.6 1.8 0.30.40.50.60.70.81.0

2

4

NHN

50 60 70 80 90 100

40 50 60

Caulking type

0.4 0.5 0.6 0.7 0.8 1.0 1.2

2.5

1.5 1.6 2.0

50 60 70 80 90 100 50 60 70 80 90 100

5

WSA

0.4 0.5 0.6 0.7 0.8 1.0

Rectangular shank

Lapping on the tip face X Not available for L–N ≦ 31

TMC

L

40 50 60

0.05

0.4 0.5 0.6 0.7 0.8 1.0 1.2

3

2.0 2.5

50 60 70 80 90 100 60 70 80 90 100

6

D shaped

0.4 0.5 0.6 0.7 0.8 1.0

(C recess processing at 2 points on top)

0.1

2.5 3.0 2.5 3.0 2.5 3.0 3.0 3.5 3.0 3.5 3.0 3.5

0.4 0.5 0.6 0.7 0.8 1.0 1.2 1.5 2.0 0.4 0.5 0.6 0.7 0.8 1.0 1.2 1.5

Blade edge shape

60.00–100.00

40 50 60

CSW, CSF: Range of designation W CSW, CSF 1.0 ≦ W < 1.5 0.3

C chamfering processing at 2 points on top (except tip) for relief is performed. Designation method CSW1 – E25

2 - CSW

R

0.15

100.01–150.00

0.4 0.5 0.6 0.7 0.8 1.0 1.2 1.5

50 60 70 80 90 100

3.5

ERVLWR (Top surface 2 places R)

CSW

0.5 1 1.5

150.01–200.00

0.4 0.5 0.6 0.7 0.8 1.0 1.2

60 70 80 90 100

4

W ≧ 1.5

0.2

+ 5 0

ERVLFR (4 places R)

7

P

(C processing range)

E

N

0.4 0.5 0.6 0.7 0.8 1.0 1.2 0.4 0.5 0.6 0.7 0.8 1.0 1.2 0.4 0.5 0.6 0.7 0.8 1.0 1.2 0.4 0.5 0.6 0.7 0.8 1.0 1.2

2.0

60.00–100.00

40 50 60

E P ≧ 1.5 E CSW, CSF < W/2 E = 1mm increments E 5 ≦ E ≦ (L–N)–20 E  R process range D P.168 E RC processing is prioritized when combining with RC.

0.3

2.0

100.01–150.00

50 60 70 80 90 100

4

(C recess at 4 points)

C chamfering processing at 4 points (except tip) for

R ≦ W –

150.01–200.00

0.4 0.5 0.6 0.7 0.8 1.0 1.2

60 70 80 90 100

2 –0.05

4 - CSF

R

100.00–150.00 150.01–200.00 100.00–150.00 150.01–200.00 100.00–150.00 150.01–200.00 100.00–150.00 150.01–200.00

40 50 60 70 80 90

CSF

relief is performed. Designation method CSF0.5 – E30

4.5

4.0

0.6 0.8 1.0 1.2 1.5

60 70 80 90 100

8

50 60 70 80 90

5

4.0

0.8 1.0

2.0

+ 5 0

P

60 70 80 90 100

(C processing range)

E

N

50 60 70 80 90

5.5

5.0

0.5 0.6

1.0

70 80 90 100

9

Designate the length of R processed part 5 ≦ RC ≦ (L – N) – 30 and RC ≦ 40 RC = 1mm increments Designation method RC25 E Adds RC recess processing at all places R processed.

50 60 70 80 90

6

5.0

0.8 1.0

1.5

75 80 90 100

E Select the R dimension within the range of R ≦ W –

2 –0.05. E L–N ≧ 20

RC

P

N

Precision Standard

RC

PartNumber– L – P – W – R – N ERVLFR 3 –200.00– P2.0 – W0.8 – R0.1 – N100

Order

Pmin. Pmax.

Squareness of the tip corner

W plane as the base (Pmax. – Pmin.) ≦ 0.01

Quotation

① In case of divisions

Select the R size according to the corner R of the wire cut caused by cavity core processing, etc.

Delivery

② In case of wire through hole Cavity core

Example

Cavity core

Rmax. ≦ 0.03 (deburring R) E Corner R value outside R processing range The tip corners have been slightly trimmed to measure the P/W dimensions. (Details D P.166 )

Rmax.

Corner R value of the tip corner

R-chamfered E pin

R-chamfered E pin

Cavity core

183

184

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