Standard Components For Plastic Mold 2021

High Speed Steel SKH51

P/W 0

RECTANGULAR EJECTOR PINS –FREE DESIGNATION TYPE–

With R

–0.01

Free designation

Part Number – L – P – W – R – N – (AKC/AWC … etc.) ERFR 4 – 200.00 – P2.00 – W0.80 – R0.1 – N150 – AKC 0

High Speed Steel SKH51

Alterations

Alteration details D P.167

Dies Steel SKD61 + Nitrided

Alterations

Code

Spec.

Alterations

Code

Spec.

Head diameter change HC = 0.1mm increments E D + 1 ≦ HC < H

Key flat cutting (angled) AKC = 1° increments E 0 ≦ AKC < 360 E When combined with KSA/WSA, 90° increments only Two parallel flats cutting (angled) AWC = 1° increments E 0 ≦ AWC < 360 E When combined with KSA/WSA, 90° increments only Two right angled flats cutting (angled) ARC = 1° increments E 0 ≦ ARC < 360 E When combined with KSA/WSA, 90° increments only Three flats cutting (angled) ADC = 1° increments E 0 ≦ ADC < 360 E When combined with KSA/WSA, 90° increments only

0 °

0 °

HC

AKC

270 °

90 °

4mm

Head diameter change (precision) HCC = 0.1mm increments E D + 1 ≦ HCC < H–0.3 Head thickness change TC = 0.1mm increments E T/2 ≦ TC < T (Dimensions L and N remain unchanged) E T – TC ≦ Lmax. – L Dowel hole boring NC = 90° increments E Available when H ≧ 4 X Combination with other than NHC/NHN/TMC not available Range of designation/Designation method/ Details of standards: D P.167 Dowel hole + Spring pin driving NCW = 90° increments E Available when H ≧ 4 X Combination with other than NHC/NHN/TMC not available Range of designation/Designation method/ Details of standards: D P.167 Numbering on the head Range of designation/Designation method: D P.168 Automatic sequential numbering on the head Range of designation/Designation method: D P.168

180 °

HCC

JIS (6/8mm)

Part Number

0 °

T P/W Tolerance

0 °

Head Thickness

Top surface 2 places R 4 places R ERWR ERFR

AWC

270 °

90 °

P/W 0

–0.01

4mm (T4)

0 - 0.02 TC

TC

ERJWR ERWR

ERJFR ERFR

0 –0.01

180 °

P/W 0

ERJWR ERJFR

4/6/8mm (JIS)

T

0 °

–0.02

0 °

(Top surface 2 places R)

(R in 4 places)

20

ARC

P/W 0

270 °

90 °

R ≦ 0.5

–0.005

0 °

(R machining range)

0 °

( D ≦ 2 R ≦ 0.3 )

4 - ± 0.01 R

Step R

180 °

R ± 0.01

R ± 0.01

NC

P/W 0

270 °

90 °

–0.003

0 °

0 °

180 °

ADC

Standard size

270 °

90 °

0 - 0.01

- 0.01 0

0 )

0 -

( L > 300 T

- 0.05

P

P

180 °

T

0.02

Total Length Designation Free designation

+ 5 0

0 °

0 °

( L - N )

0 °

0 - 5

P ≧ W

2 2 W + K P = (Dimension before R-machining)

N

Two flats cutting (angled) KGA = 1° increments E 0 < KGA < 360

+ 0.02

( L > 200 L 0 ) + 0.05

NCW

KGA

270 °

90 °

L

90°

0

M Material SKH51 H Hardness 58–60HRC Range of guaranteed retention diameter (D) precision/base material hardness/Step R (Details D P.165 )

270 °

180 °

180 °

N dimension short

90 °

E R ± 0.01 is the target value for machining. Adjustment with the mounting hole side is required.

Two flats cutting (angled) KGD = 1° increments E 0 < KGD < 360 E Pay attention to the standard position of 0°.

0 °

KGD

180 °

5 2 3

NHC

Head thickness 4mm

Head thickness JIS

Angular pin

D/2

5

Part Number

0.01mm increments

270 °

N 1mm increments

Rectangular R dimension

R Kmax.

Nmin.

Shoulder cutting (1 plate) KSA = 0.1mm increments E W/2 + 0.1 ≦ KSA ≦ D/2–0.1 Shoulder cutting (2 parallel plates) WSA = 0.1mm increments E W/2 + 0.1 ≦ WSA ≦ D/2–0.1

1

2

3

Head thickness 4mm

Head thickness JIS

NHN

KSA

Tip process

H T H T

D

L

P

W

1.5 50.00–250.00 0.60– 1.30

1.4 1.9 2.4 2.9 3.4 3.9 4.4 4.9 5.4 5.9 6.4 6.9 7.9 8.4 9.9

3 4 5 6 7

3 4 5 6 7 8

Caulking type

Lapping on the tip face X Not available for L–N ≦ 31 Total length tolerance alteration L + 0.02 0 c + 0.01 0 E Available when L ≦ 200

TMC

23 26 27

0.80– 1.80 0.80– 2.30 0.80– 2.80 1.00– 3.30 1.00– 3.80 1.20– 4.30 1.80– 5.30 2.00– 5.80 2.00– 6.30 2.30– 6.80 2.30– 7.80 2.30– 8.30 3.00– 9.80 3.00–10.30

2

L

WSA

50.00–300.00

2.5

4

Rectangular shank

3

0.30–

LKC

3.5

0.1 0.15

L

50.00–350.00

D shaped

4

29

ERWR (Top surface 2 places R)

ERJWR (Top surface 2 places R)

Tapping D8/8.5 c M4 D10/10.5 c M5 D12/15 c M6 X Combination with other than CSW/CSF/TMC not available X Not available for ERWR/ERFR E Available when D ≧ 8

4.5

Blade edge shape

8

MC

1.50– 4.80 0.40–

5

0.2 0.3

31 33

9

20 ≦ (L – N) (L – N) ≦ 250

5.5

MC

4

6

9

6

10 11 13 14 15 17

ERFR (4 places R)

ERJFR (4 places R)

M × 1

6.5

10 11 14 15 17

7 8

R ≦ W –

0.50–

2 –0.05

(C recess processing at 2 points on top)

50.00–350.00

CSW, CSF: Range of designation W CSW, CSF 1.0 ≦ W < 1.5 0.3

C chamfering processing at 2 points on top (except tip) for relief is performed. Designation method CSW1 – E25

8.5 10

2 - CSW R

40

8

CSW

10.5

10.4 11.9

0.5 1 1.5

12 15

3.50–11.80 0.80– 3.50–14.80 1.50–

W ≧ 1.5

– – 20 14.9 E Designate P/W dimensions within the Kmax. K = P 2 + W 2 (K is dimension before R–chamfering) E P ≧ W E Select the R dimension within the range of R ≦ W – 2 –0.05. –

+ 5 0

P

(C processing range)

E

N

E P ≧ 1.5 E CSW, CSF < W/2 E = 1mm increments E 5 ≦ E ≦ (L–N)–20 E R process range D P.168 E RC processing is prioritized when combining with RC.

(C recess at 4 points)

Precision Standard

PartNumber– L – P – W – R – N ERFR 4 –200.00–P2.00 – W0.80– R0.1 – N150

C chamfering processing at 4 points (except tip) for

4 - CSF R

Order

Pmin. Pmax.

relief is performed. Designation method CSF0.5 – E30

CSF

Squareness of the tip corner

W plane as the base (Pmax.–Pmin.) ≦ 0.02

Quotation

Delivery

+ 5 0

P

(C processing range)

E

N

Rmax. ≦ 0.03 (deburring R) E Corner R value outside R processing range The tip corners have been slightly trimmed to measure the P/W dimensions. (Details D P.166 )

Rmax.

Corner R value of the tip corner

Designate the length of R processed part 5 ≦ RC ≦ (L–N)–30 and RC ≦ 40 RC = 1mm increments Designation method RC25 E Adds RC recess processing at all places R processed.

RC

P

N

RC

① In case of divisions

Select the R size according to the corner R of the wire cut caused by cavity core processing, etc.

② In case of wire through hole Cavity core

Example

Cavity core

R-chamfered E pin

R-chamfered E pin

Cavity core

185

186

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