Standard Components For Plastic Mold 2021

Precision

High Speed Steel SKH51

PRECISION RECTANGULAR EJECTOR PINS –FREE DESIGNATION TYPE–

P/W 0

With R

–0.005

Free designation

Part Number – L – P – W – R – N – (AKC/AWC … etc.) ERVFR 4 – 200.00 – P2.00 – W0.80 – R0.1 – N150 – AKC 0

High Speed Steel SKH51

Alterations

Alteration details D P.167

Dies Steel SKD61 + Nitrided

Alterations

Code

Spec.

Alterations

Code

Spec.

Head diameter change HC = 0.1mm increments E D + 1 ≦ HC < H

Key flat cutting (angled) AKC = 1° increments E 0 ≦ AKC < 360 E When combined with KSA/WSA, 90° increments only Two parallel flats cutting (angled) AWC = 1° increments E 0 ≦ AWC < 360 E When combined with KSA/WSA, 90° increments only Two right angled flats cutting (angled) ARC = 1° increments E 0 ≦ ARC < 360 E When combined with KSA/WSA, 90° increments only Three flats cutting (angled) ADC = 1° increments E 0 ≦ ADC < 360 E When combined with KSA/WSA, 90° increments only

0 °

0 °

HC

AKC

270 °

90 °

4mm

Head diameter change (precision) HCC = 0.1mm increments E D + 1 ≦ HCC < H–0.3 Head thickness change TC = 0.1mm increments E T/2 ≦ TC < T (Dimensions L and N remain unchanged) E T – TC ≦ Lmax. – L Dowel hole boring NC = 90° increments E Available when H ≧ 4 X Combination with other than NHC/NHN/TMC not available Range of designation/Designation method/ Details of standards: D P.167 Dowel hole + Spring pin driving NCW = 90° increments E Available when H ≧ 4 X Combination with other than NHC/NHN/TMC not available Range of designation/Designation method/ Details of standards: D P.167 Numbering on the head Range of designation/Designation method: D P.168 Automatic sequential numbering on the head Range of designation/Designation method: D P.168

180 °

HCC

JIS (6/8mm)

0 °

0 °

Part Number

T P/W Tolerance

Head Thickness

Top surface 2 places R 4 places R ERVWR ERVFR

AWC

270 °

90 °

P/W 0

–0.01

0 - 0.02 TC

4mm (T4)

TC

ERVJWR ERVWR

ERVJFR ERVFR

180 °

0 –0.005

P/W 0

ERVJWR ERVJFR

T

°

4/6/8mm (JIS)

0

0 °

–0.02

(Top surface 2 places R)

(R in 4 places)

20

ARC

270 °

90 °

P/W 0

( D ≦ 2 R ≦ 0.3 ) R ≦ 0.5

0 °

–0.005

0 °

(R machining range)

180 °

Step R

± 0.01 R

± 0.01 R

4 - ± 0.01 R

NC

270 °

90 °

P/W 0

0 °

–0.003

0 °

180 °

ADC

270 °

90 °

Standard size

0 - 0.005 P ≧ W

- 0.005 0

0 - 0.02

T - 0.05 0

( L > 300

180 °

P

P

T

Total Length Designation Free designation

+ 5 0

0 °

0 °

2 2 W + K P = (Dimension before R-machining) M Material SKH51 H Hardness 58–60HRC Range of guaranteed retention diameter (D) precision/base material hardness/Step R (Details D P.165 )

0 - 5

( L - N )

0 °

N

Two flats cutting (angled) KGA = 1° increments E 0 < KGA < 360

+ 0.02 0

+ 0.05 0

NCW

KGA

( L > 200

90 °

270 °

90 °

270 °

L

L

180 °

180 °

E R ± 0.01 is the target value for machining. Adjustment with the mounting hole side is required.

90 °

N dimension short

Two flats cutting (angled) KGD = 1° increments E 0 < KGD < 360 E Pay attention to the standard position of 0°.

0 °

KGD

180 °

5 2 3

NHC

D/2

Head thickness 4mm

Head thickness JIS

Angular pin

5

270 °

Part Number

0.01mm increments

N 1mm increments

Rectangular R dimension

Shoulder cutting (1 plate) KSA = 0.1mm increments E W/2 + 0.1 ≦ KSA ≦ D/2–0.1 Shoulder cutting (2 parallel plates) WSA = 0.1mm increments E W/2 + 0.1 ≦ WSA ≦ D/2–0.1

R Kmax.

Nmin.

1

2

3

NHN

Head thickness 4mm

Head thickness JIS

KSA

H T H T

D

L

P

W

Tip process

Lapping on the tip face X Not available for L–N ≦ 31 Total length tolerance alteration L + 0.02 0 c + 0.01 0 E Available when L ≦ 200

1.5 50.00–250.00 0.60– 1.30

TMC

3 4 5 6

3 4 5 6 7

1.4 1.9 2.4 2.9 3.4 3.9 4.4 4.9 5.4 5.9 6.4 6.9 7.9 9.9

Caulking type

23

L

WSA

0.80– 1.80 0.80– 2.30 0.80– 2.80 1.00– 3.30 1.00– 3.80 1.20– 4.30

2

2.5

4

26

Rectangular shank

50.00–300.00

3

0.30–

LKC

27

L

0.05 0.1 0.15 0.2

3.5

D shaped

7

ERVJWR (Top surface 2 places R)

ERVWR (Top surface 2 places R)

4 50.00–300.00 (50.00–350.00) 4.5

Tapping D8 c M4 D10 c M5 D12/15 c M6 E Only available combination is with CSW/CSF/ TMC X Not available for ERVWR/ERVFR E Available when D ≧ 8

29

8

MC

Blade edge shape

8

4

1.50– 4.80 0.40–

5

MC

20 ≦ (L – N) ≦ 250

ERVJFR (4 places R)

31

9

ERVFR (4 places R)

5.5

1.80– 5.30 2.00– 5.80 2.00– 6.30 2.30– 6.80 2.30– 7.80 3.00– 9.80

6

M × 1

9

6

10

33

0.3 R ≦ W –

6.5

2 –0.05

0.50–

50.00–300.00 (50.00–350.00)

10

11

R 2 - CSW (C recess processing at 2 points on top)

CSW, CSF: Range of designation W CSW, CSF 1.0 ≦ W < 1.5 0.3

7 8

C chamfering processing at 2 points on top (except tip) for relief is performed. Designation method CSW1 – E25

11 15

13 15 17 20

40

10 12 15

CSW

8

3.50–11.80 0.80– 3.50–14.80 1.50–

11.9 14.9

0.5 1 1.5

– –

W ≧ 1.5

+ 5 0

P

(C processing range)

E

N

E Designate P/W dimensions within the Kmax. K = P 2 + W 2 (K is dimension before R–chamfering)

E P ≧ W

E P ≧ 1.5 E CSW, CSF<W/2 E = 1mm increments E 5 ≦ E ≦ (L–N)–20 E R process range D P.168 E RC processing is prioritized when combining with RC.

E Select the R dimension within the range of R ≦ W –

2 –0.05.

E L dimension in ( ) is only for ERVJWR/ERVJFR.

(C recess at 4 points)

Precision Standard

C chamfering processing at 4 points (except tip) for

PartNumber– L – P – W – R – N ERVFR 4 –200.00–P2.00 – W0.80– R0.1 – N150

4 - CSF

R

Order

Pmin. Pmax.

relief is performed. Designation method CSF0.5 – E30

CSF

Squareness of the tip corner

W plane as the base (Pmax. – Pmin.) ≦ 0.01

Quotation

+ 5 0

P

Delivery

(C processing range)

E

N

Rmax. ≦ 0.03 (deburring R) E Corner R value outside R processing range The tip corners have been slightly trimmed to measure the P/W dimensions. (Details D P.166 )

Rmax.

Corner R value of the tip corner

Designate the length of R processed part 5 ≦ RC ≦ (L–N)–30 and RC ≦ 40 RC = 1mm increments Designation method RC25 E Adds RC recess processing at all places R processed.

RC

P

N

RC

② In case of wire through hole Cavity core

① In case of divisions

Select the R size according to the corner R of the wire cut caused by cavity core processing, etc.

Example

Cavity core

R-chamfered E pin

R-chamfered E pin

Cavity core

187

188

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