Standard Components For Plastic Mold 2021

Precision

High Speed Steel SKH51

PRECISION RECTANGULAR EJECTOR PINS WITH TIP PROCESS

P/W 0

–0.005 Free designation

Part Number – L – P – W – N – In the order of V/A/C/R/G – (AKC/AWC … etc.) ERV1X4 – 150.00 – P3.00 – W1.00 – N50 – G15 – NHC – 3 Quotation

High Speed Steel SKH51 High Speed Steel SKH51

Alterations

Alteration details D P.167

Dies Steel SKD61 + Nitrided

Alterations

Code

Spec.

Alterations

Code

Spec.

0 °

0 °

Key flat cutting (angled) AKC = 1° increments E 0 ≦ AKC < 360 E When combined with KSA/WSA, 90° increments only Two parallel flats cutting (angled) AWC = 1° increments E 0 ≦ AWC < 360 E When combined with KSA/WSA, 90° increments only Two right angled flats cutting (angled) ARC = 1° increments E 0 ≦ ARC < 360 E When combined with KSA/WSA, 90° increments only Three flats cutting (angled) ADC = 1° increments E 0 ≦ ADC < 360 E When combined with KSA/WSA, 90° increments only

Head diameter change HC = 0.1mm increments E D + 1 ≦ HC < H

4mm

AKC

HC

270 °

90 °

JIS (6/8mm) JIS (6/8mm)

180 °

0 °

0 °

Part Number

Head Thickness T P/W Tolerance

T Tolerance Unit of designation G ± 10́ ′ 1° increments R ± 0.05 0.1mm increments A ± 0.02 0.01mm increments V ± 0.02 0.01mm increments C ± 0.02 0.01mm increments

Head diameter change (precision) HCC = 0.1mm increments E D + 1 ≦ HCC < H–0.3

AWC

HCC

ERV □ X/ERV □ Y ERVJ □ X/ERVJ □ Y

P/W 0

270 °

90 °

4mm (T4)

0 –0.005

–0.01

4/6/8mm (JIS)

180 °

P/W 0

P.189/190

Select a tip shape from

–0.02

Head thickness change TC = 0.1mm increments E T/2 ≦ TC < T (Dimensions L and N remain unchanged) E T – TC ≦ Lmax. – L

0 °

0 °

R ≦ 0.5

P/W 0

0 - 0.02 TC

ARC

TC

270 °

90 °

Step R

–0.005

( D ≦ 2

R ≦ 0.3 )

T

180 °

P/W 0

K = P 2 + W 2

P ≧ W

–0.003

Dowel hole boring NC = 90° increments E Available when H ≧ 4

0 °

0 °

M Material SKH51 H Hardness 58–60HRC Range of guaranteed retention diameter (D) precision/base material hardness/Step R (Details D P.165 )

0 °

0 °

Standard size

- 0.02 0

T

+ 5 0

0 -

ADC

NC

( L - N )

90 °

270 °

- 5 0

P

270 °

90 °

N

X Combination with other than NHC/NHN not available Range of designation/Designation method/Details of standards: D P.167

0.005

Total Length Designation Free designation Free designation

L + 0.05 0

180 °

180 °

Dowel hole + Spring pin driving NCW = 90° increments E Available when H ≧ 4

Head thickness 4mm

Head thickness JIS

N 1mm increments

0 °

0 °

0 °

Part Number

0.01mm increments

Two flats cutting (angled) KGA = 1° increments E 0 < KGA < 360

Kmax.

Nmin.

N dimension short

KGA

NCW

90 °

90 °

270 °

X Combination with other than NHC/NHN not available Range of designation/Designation method/Details of standards: D P.167 Numbering on the head Range of designation/Designation method: D P.168

270 °

H T H T

Type

Tip shape D

L

P

W

180 °

180 °

Angular pin

* 1.5

0.80–1.30 0.80–1.80 0.80–2.30 1.00–2.80 1.00–3.30 1.00–3.80 1.20–4.30 1.50–4.80 1.80–5.30 2.00–5.80 2.00–6.30 2.30–6.80 2.30–7.80 3.00–9.80

1.4 1.9 2.4 2.9 3.4 3.9 4.4 4.9 5.4 5.9 6.4 6.9 7.9

3 4 5 6

– –

50.00–250.00

2

4 5 6 7

90 °

Rectangular R dimension

Two flats cutting (angled) KGD = 1° increments E 0 < KGD < 360 E Pay attention to the standard position of 0°.

0 °

2.5

5 2 3

KGD

NHC

180 °

4

5

1X 1Y 2X 2Y 3X 3Y 4X 4Y 5X 5Y 6X 6Y 7X 7Y

D/2

Tip process

3

0.60–

N ≧ 33 (L > 200 c

270 °

3.5

7

Caulking type

ERV (Head thickness 4mm)

Shoulder cutting (1 plate) KSA = 0.1mm increments E W/2 + 0.1 ≦ KSA ≦ D/2–0.1 Shoulder cutting (2 parallel plates) WSA = 0.1mm increments E W/2 + 0.1 ≦ WSA ≦ D/2–0.1

4

Automatic sequential numbering on the head Range of designation/Designation method: D P.168

N ≧ 50)

1

2

3

KSA

NHN

8

4.5

(L – N) ≧ 20 (L – N) ≦ 200

Rectangular shank

8

4

5

ERVJ (Head thickness JIS)

9

E ERVJ Available when D ≧ 8 E Only available combination is with CSW/CSF CSW, CSF: Range of designation W CSW, CSF 1.0 ≦ W < 1.5 0.3 W ≧ 1.5 0.5 1 1.5 E P ≧ 1.5 E CSW, CSF < W/2 E = 1mm increments E 5 ≦ E ≦ (L–N)–20 E R process range D P.168

MC

Tapping

5.5

50.00–300.00

6

D shaped

9

D8 c M4 D10 c M5

WSA

MC

6

10

M × 1

Blade edge shape

6.5

0.80–

10

11

N ≧ 40 (L > 200 c

7 8

(C recess processing at 2 points on top)

11 15

13 15

2 - CSW R

N ≧ 50)

C chamfering processing at 2 points on top (except tip) for relief is performed. Designation method CSW1 – E25

8

10

9.9 E * D1.5 is standard dimension only for ERV □□ . E Designate P/W dimensions within the Kmax. K = P 2 + W 2 E P ≧ W E Select tip shape 1X–7Y from D P.189 / 190 .

CSW

+ 5 0

P

Part Number

E

N (C processing range)

In the order of V/A/C/R/G

– L – P – W – N –

Order

Type Tip shape D ERV 1X

(C recess at 4 points) 4 - CSF R

G15

4–150.00–P3.00–W1.00–N50–

C chamfering processing at 4 points on top (except tip) for relief is performed. Designation method CSF0.5 – E30

Precision Standard

CSF

Delivery Quotation

Pmin. Pmax.

+ 5 0

P

E

Squareness of the tip corner

N (C processing range)

W plane as the base (Pmax. – Pmin.) ≦ 0.01

Rmax. ≦ 0.03 (deburring R) E The tip corners have been slightly trimmed to measure the P/W dimensions. (Details D P.166 )

Rmax.

Corner R value of the tip corner

193

194

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