Standard Components For Plastic Mold 2021

High Speed Steel SKH51

RECTANGULAR EJECTOR PINS WITH TIP PROCESS

P/W 0 –0.01 Free designation

Red character display

Part Number – L – P – W – R – N – In the order of V/A/C/Q/G – (AKC/AWC/NHC … etc.) ERWR1X4 – 150.00 – P3.00 – W1.00 – R0.1 – N50 – G15 – NHC – 3

High Speed Steel SKH51 High Speed Steel SKH51

Alterations

Alteration details D P.167

Dies Steel SKD61 + Nitrided

Alterations

Code

Spec.

Alterations

Code

Spec.

0 °

0 °

Key flat cutting (angled) AKC = 1° increments E 0 ≦ AKC < 360 E When combined with KSA/WSA, 90° increments only Two parallel flats cutting (angled) AWC = 1° increments E 0 ≦ AWC < 360 E When combined with KSA/WSA, 90° increments only Two right angled flats cutting (angled) ARC = 1° increments E 0 ≦ ARC < 360 E When combined with KSA/WSA, 90° increments only Three flats cutting (angled) ADC = 1° increments E 0 ≦ ADC < 360 E When combined with KSA/WSA, 90° increments only

Head diameter change HC = 0.1mm increments E D + 1 ≦ HC < H

AKC

HC

270 °

90 °

4mm

180 °

JIS (6/8mm) JIS (6/8 mm)

0 °

0 °

Head diameter change (precision) HCC = 0.1mm increments E D + 1 ≦ HCC < H–0.3

T Tolerance Unit of designation G ± 10 ′ 1° increments R ± 0.05 0.1mm increments A ± 0.02 0.01mm increments V ± 0.02 0.01mm increments C ± 0.02 0.01mm increments

Part Number

R position Head Thickness T P/W tolerance

AWC

HCC

270 °

90 °

ERWR □ X ERQR □ X ERFR □ X

ERWR □ Y ERQR □ Y ERFR □ Y

Top surface 2 places Bottom surface 2 places

P/W 0

–0.01

(Top surface 2 places R) ERWR □ X ERWR □ Y ERJWR □ X ERJWR □ Y

(Bottom surface 2 places R) ERQR □ X ERQR □ Y

(4 places R) ERFR □ X ERFR □ Y ERJFR □ X ERJFR □ Y

180 °

4mm (T4)

4 places

0 –0.01

Head thickness change TC = 0.1mm increments E T/2 ≦ TC < T (Dimensions L and N remain unchanged) E T–TC ≦ Lmax.–L

P/W 0

0 °

0 °

ERJWR □ X ERJWR □ Y ERJQR □ X ERJQR □ Y

Top surface 2 places Bottom surface 2 places

–0.02

ERJQR □ X ERJQR □ Y

0 - 0.02 TC

4/6/8mm (JIS)

ARC

TC

270 °

90 °

P/W 0

ERJFR □ X

ERJFR □ Y

4 places

–0.005

T

180 °

P.189/190

Select a tip shape from

4 - ± 0.01 R

± 0.01 R

± 0.01 R

P/W 0

Dowel hole boring NC = 90° increments

–0.003

R ≦ 0.5

※ 20 (R process range)

0 °

0 °

0 °

0 °

Step R

( D ≦ 2

R ≦ 0.3 )

X Combination with other than NHC/NHN not available Range of designation/Designation method/Details of standards: D P.167

ADC

NC

270 °

90 °

Standard size

270 °

90 °

180 °

180 °

Total Length Designation Free designation Free designation

Dowel hole + Spring pin driving NCW = 90° increments

- 0.02 0

0 - 0.01

- 0.01 0

T

0 °

0 °

0 °

± 0.01 R

± 0.01 R

P

P

+ 5 0

Two flats cutting (angled) KGA = 1° increments E 0 < KGA < 360

( L - N )

- 5 0

N

0 - 0.01

KGA

NCW

X Combination with other than NHC/NHN not available Range of designation/Designation method/Details of standards: D P.167 Numbering on the head Range of designation/Designation method: D P.168

90 °

270 °

90 °

P

270 °

L + 0.05 0

180 °

E P ≧ W

E K = P 2 + W 2 (K is dimension before R–chamfering)

180 °

N dimension short

M Material H Hardness

SKH51

58–60HRC Range of guaranteed retention diameter (D) precision/base material hardness/Step R (Details D P.165 )

90 °

Two flats cutting (angled) KGD = 1° increments E 0 < KGD < 360 E Pay attention to the standard position of 0°.

Angular pin

0 °

5 2 3

※ R processing includes the tip processing part. E R ± 0.01 is the target value for machining. Adjustment with the mounting hole side is required.

NHC

KGD

180 °

5

D/2

Rectangular R dimension

270 °

Head thickness JIS

Head thickness 4mm

Tip process

Shoulder cutting (1 plate) KSA = 0.1mm increments E W/2 + 0.1 ≦ KSA ≦ D/2–0.1

Automatic sequential numbering on the head Range of designation/Designation method: D P.168

1

2

3

Part Number

0.01mm increments

KSA

NHN

N 1mm increments

Caulking type

R Kmax.

Nmin.

Type

Tip shape

E ERJWR/ERJFR Available when D ≧ 8 E Only available combination is with CSW/CSF

H T H T

D

L

P

W

Head hickness 4mm

Head thickness JIS

Rectangular shank

MC

Shoulder cutting (2 parallel plates) WSA = 0.1mm increments E W/2 + 0.1 ≦ WSA ≦ D/2–0.1

Tapping

WSA

MC

2

0.80–1.80 0.80–2.30 1.00–2.80 1.00–3.30 1.00–3.80 1.20–4.30 1.50–4.80 1.80–5.30 2.00–5.80 2.00–6.30 2.30–6.80 2.30–7.80

4 5 6

4 5 6 7

1.9 2.4 2.9 3.4 3.9 4.4 4.9 5.4 5.9 6.4 6.9 7.9

D8 c M4 D10 c M5

50.00–250.00

D shaped

M × 1

2.5

0.1

4

3

Blade edge shape

1X 1Y 2X 2Y 3X 3Y 4X 4Y 5X 5Y 6X 6Y 7X 7Y

ERWR (Top surface 2 places R) ERQR (Bottom surface 2 places R)

ERJWR (Top surface 2 places R) ERJQR (Bottom surface 2 places R)

(C recess processing at 2 points on top)

3.5

0.60–

0.15

CSW, CSF: Range of designation W CSW, CSF 1.0 ≦ W < 1.5 0.3

N ≧ 33 (L > 200 c N ≧ 50)

7

2 - CSW R

C chamfering processing at 2 points on top (except tip) for relief is performed. Designation method CSW1 – E25

4

8

4.5

0.2

CSW

8

20 ≦ (L – N) ≦ 200

5

4

0.5 1 1.5

9

W ≧ 1.5

+ 5 0

50.00–300.00

5.5

6

P

0.3

E

N (C processing range)

9

6

10

ERFR (4 places R)

ERJFR (4 places R)

E P ≧ 1.5 E CSW, CSF < W/2 E = 1mm increments E 5 ≦ E ≦ (L–N)–20 E R process range D P.168

(C recess at 4 points) 4 - CSF R

6.5

0.80–

10

11

C chamfering processing at 4 points (except tip) for

R ≦ W –

N ≧ 40 (L > 200 c N ≧ 50)

7 8

2 –0.05

relief is performed. Designation method CSF0.5 – E30

CSF

11 15

13 15

8

10 3.00–9.80 9.9 E Designate P/W dimensions within the Kmax. K = P 2 + W 2 (K is dimension before R–chamfering) E P ≧ W E Select the R dimension within the range of R ≦ W – 2 –0.05

+ 5 0

P

E

N (C processing range)

Designate the length of R processed part 5 ≦ RC ≦ (L−N)−30 and RC ≦ 40 RC = 1mm increments Designation method RC25 E Adds RC recess processing at all places R processed.

Part Number

In the order of V/A/C/Q/G

–L–P–W–R–N–

Order

RC

Type Tip shape D ERWR 1X

P

4–150.00–P3.00–W1.00–R0.1–N50–G15

N

RC

Precision Standard

Delivery Quotation

Pmin. Pmax.

Squareness of the tip corner

W plane as the base (Pmax.–Pmin.) ≦ 0.02

Rmax. ≦ 0.03 (deburring R) E Corner R value outside R process- ing range The tip corners have been slightly trimmed to measure the P/W dimensions. (Details D P.166 )

Corner R value of the tip corner

Rmax.

195

196

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