Standard Components For Plastic Mold 2021

PRODUCT DATA ①

■ Step R and Concentricity of Stepped Ejector Sleeves

■ Guaranteed Range of Shaft-Diameter Precision for Ejector Sleeves and Center Pins

Step R

Straight Ejector Sleeves

Center Pins –Shaft Diameter (D) Selection Type–

x 1

b 1

x 1

b 1

Shaft diam- eter (D or P) Guaranteed precision range Length (b 1 )

a ± 3

P D

0 - 5

( L - N )

N

F

L

E  For shaft diameter (P) designation type refer to the explanation given below.

L

b 1 ≧ F – x 1 max. or b 1 ≧ L – (Tip length) – x 1 max.

In order to ensure the effective dimensions of the length (L–N) of the tip diameter (P), (L–N) is designed to be a plus tolerance and N is a minus tolerance. Step R is configured to form a smooth transition between tip diameter (P) and retention diameter (D). Size of step R: Approximately R8–12 * * The size of step R is determined by the size of the grindstone used to process it. This is not a guaranteed value for R. Formula used for calculating the length (a) of step R: a = D–P 2 × (2R– D–P 2 ) Concentricity of tip diameter (P) and shaft diameter (D): 0.2 mm or less

b 1 ≧ L – x 1 max.

Stepped Ejector Sleeves

Stepped Center Pins

x 1

e

a

e a

x 1

Retention Diameter (D) Guaranteed precision range Length (e)

■ Step R and Concentricity of Stepped Center Pins

Step R

N

N

* 5: Tolerance of length of N

e ≧ N–5–x 1 max.–a–3

e ≧ N–5–x 1 max.–a–3

* 5: Tolerance of length of N

* a: Length of step R section

* 3: Tolerance of step R section length

* a: Length of step R section

* 3: Tolerance of step R section length

a ± 3

D P

• Straight Ejector Sleeves • Center Pins T Shaft diameter (D or P) tolerance

• Stepped Ejector Sleeve • Stepped Center Pins T Retention diam- eter (D) tolerance

x 1 max.

M Material

Head thickness (T)

( F - N )

- 5 N 0

30 *

T4 (4mm)

E  This does not apply to the shaft diameter (P) designation type center pins. Refer to the explanation below for details.

F

d 1 Precision

SKH51

p 1 Precision

JIS (4/6/8mm)

35

d 1 = D d 1 = D d 1 = D d 1 = D

D 0 D 0

0 –0.1 0 –0.1

In order to ensure the effective dimensions of the length (F–N) of the tip diameter (P), (F–N) is designed to be a plus tolerance and N is a minus tolerance. Step R is configured to form a smooth transition between tip diameter (P) and retention diameter (D). Size of step R: Approximately R8–12 * * The size of step R is determined by the size of the grindstone used to process it. This is not a guaranteed value for R. Formula used for calculating the length (a) of step R: a = D–P 2 × (2R– D–P 2 ) Concentricity of tip diameter (P) and shaft diameter (D): 0.2 mm or less

p 1 = (D or P)

0 –0.1

(D or P) 0

–0.005

SKD61

T4 (4mm) T4 (4mm) ECB, ECBB T4 (4mm)

40

–0.005

(D or P) –0.01 –0.02 (D or P) –0.01 –0.03

–0.02

1 = (D or P)

–0.01 –0.1

p

D –0.01 –0.02 D –0.02 –0.04

–0.01 –0.1 –0.02 –0.1

10

SKD61 + Nitriding

40 40 40

JIS (4/6/8mm) T10 (10mm)

* When L20.00–39.99 is x 1 max. = 10

■ Center Pins –Shaft diameter (P)designation type–

Details of A part

■ Guaranteed Range of Tip-Diameter Precision for Stepped Ejector Sleeves

b 1

x 1

(Guaranteed Range of Shaft-diameter Precision)

x 1

b 1

Step R

Step R

A part

F

b 1 ≧ F - x 1

L

G

b 2

a

P D

0 - 5

( L - N )

N

Misumi's center pin –shaft diameter (P) designation type– enables to be designated in 0.01mm or 0.1mm increments of the shaft diameter (P) even with long length L. The length of the guaranteed range of shaft-diameter (P) precision is set to b 1 , and other shaft–diameter areas are relief processed.

• When L ≧ 200.01 As shown in the figure on left side, smooth step R processing is performed on the junction section between the shaft diameter (P) area and the relief area. ※ Size of step R: approximately 100R (reference value)

L

b 2 = Tip diameter (P) Guaranteed precision range

b 2 Guaranteed range

Tip diameter (P) tolerance

M Material

( L–N )

G max.

J Tolerance

x 1 max.

40.00 or less

3

T Shaft diameter (P) tolerance

p 1 Precision

M Material

Head thickness (T)

40.01– 60.00

10

L150.00 or less

L150.01 —200.00

L200.01 —250.00

L250.01 —300.00

L300.01 —350.00

L350.01 —400.00

L400.01 —450.00

L450.01 —500.00

P 0

0 –0.03

b 2 ≧ (L–N)–Gmax.

SKH51

60.01– 80.00

15

J

–0.005

30

30

T4 (4mm)

80.01–100.00

20

0 –0.1

0 –0.005

p 1 = P

P

JIS (4/6/8mm)

35

35

SKH51 ( ※ Shaft diameter 0.01mm increments)

100.01–125.00

25

110

160

210

T4 (4mm)

30

30

40.00 or less

3

–0.01 –0.1

–0.01 –0.02

p 1 = P

P

P –0.01 –0.02

JIS (4/6/8mm)

35

35

40.01– 60.00

10

0 –0.1

0 –0.005

p 1 = P

P

60.01– 80.00

15

SKD61 ( ※ Shaft diameter 0.01mm increments) SKD61 + Nitriding ( ※ Shaft diameter designation in 0.1mm increments)

J –0.01 –0.05

SKD61 + Nitriding

b 2 ≧ (L–N)–Gmax.

T4 (4mm)

40

60

110

160

210

–0.01 –0.1

–0.01 –0.02

p 1 = P

80.01–100.00

20

P

P –0.01 –0.03

100.01–125.00

25

T4 (4mm)

–0.01 –0.02 –0.01 –0.03

(P ≦ 12.0) (P > 12.0)

P

–0.01 –0.1

p 1 = P

40

40

40

40

210

260

310

360

221

222

P

125.01–

25

JIS (4/6/8mm)

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