Standard Components For Plastic Mold 2021

SKH51 Concentricity ◎ 0.01 Wall thickness 0.6mm–

STRAIGHT EJECTOR SLEEVES –S DIMENSION LONG TYPE–

High Speed Steel SKH51 Die Steel SKD61 + Nitriding High Speed Steel SKH51

Delivery Quotation

Part Number – L – P – V – S – (KC/WKC … etc.)

Alterations

– V4.00 – S30 – KC 3.0

ESVK–H6 – 100.52

Alteration details D P.225

4mm

Alterations Code

Spec.

Alterations Code

Spec.

JIS (6/8mm)

E b 1 Range of guaranteed shaft diameter precision (Details D P.221 ) x 1 max. = 30 E When 30 < S ≦ 50, guaranteed range of V dimension precision is 10mm from tip.

Part Number

Reduces the head thickness to less than standard. TC = 0.1mm increments E T–TC ≦ Lmax.–L E T/2 ≦ TC < T (Dimensions L, (L–S) remain unchanged)

Shaft diameter selection type Shaft diameter designation (0.01mm increments) type ESVK–H ESVKB–H

Head thickness

T D/P Tolerance

T V Tolerance

Applicable center pin shaft diameter tolerance

Single flat cutting (D or P)/2 ≦ KC < H/2

10mm

KC

0 - 0.02

TC

KC - 0.02 0

TC

T

+ 0.01

D(P) –0.01 –0.02 –0.02

※ Note that for sleeves with V dimension tolerance of 0 , combination with center pins that have shaft diameter tolerance 0 –0.005 is not available. The reason for this is fitting sections S are longer. (Details D P.219 )

4mm (T4)

0 –0.005

Reduces the head diameter. HC = 0.1mm increments E Shaft diameter (D or P) ≦ HC < H

+ 0.01 0

About Designation Unit for Key Flat Cutting

–0.01 –0.02

WKC Two flats cutting

ESVKJ–H ESVKJB–H

6/8mm (JIS)

D(P) 0

(D or P)/2 ≦ WKC < H/2

0 - 0.02

–0.005

WKC

–0.01 –0.02

HC

ESVK–M ESVKB–M

4mm (T4)

E In relation to the diameter tolerance, alteration may create a straight piece with little diameter difference between the head and shaft.

◎ 0.003

Varied width parallel flats cutting (D or P)/2 ≦ KAC < H/2 KBC = 0.1mm increments only KAC < KBC < H/2

x 1

b 1 (Guaranteed Range of Shaft-diameter Precision)

KAC KBC

(1)To align the key flat

- 0.02 0

- 0.02 0

◎ 0.005

KAC

KBC

with the shaft diameter

Reduces the head diameter. (precision) HCC = 0.1mm increments E (DorP) + 1 ≦ HCC < H–0.3 Performs C chamfering on the tip. CGX = 0.1mm increments E 0.2 ≦ CGX ≦ 1.5 and CGX ≦ X Combination with RGX not available Performs R chamfering on the tip. RGX = 0.1mm increments E 0.3 ≦ RGX ≦ 1.5 and RGX ≦ X Combination with CGX not available

HCC

Unit of designation Shaft diameter (D) selection 0.05mm increments possible Shaft diameter (P) designation 0.005mm increments possible

◎ 0.01

Two flats (right angled) cutting (D or P)/2 ≦ RKC < H/2

RKC

RKC - 0.02 0

◎ 0.03

± 0.05 CGX 45 °

R ≦ 0.5

+ 0.01 0 D or P

V

CGX

0

(DorP)–V 2

T

- 0.02

–0.1

◎ 0.06

φ 0.01

C = V + (0.2–0.4)

+ 3 0

( L - S ) - 3 0

L

DKC Three flats cutting

S

(D or P)/2 ≦ DKC < H/2

0 - 0.02

+ 0.02

+ 0.05 0

DKC

DKC

0 ( L > 200

Standard

L

L

RGX

± 0.1

M Material SKH51 H Hardness 58–60HRC Range of guaranteed base material hardness (Details D P.223 ) Overall quenching (No annealing on head)

RGX

(DorP)–V 2

–0.1

Total Length Designation

Four flats cutting (D or P)/2 ≦ SKC < H/2

L

SKC

- 0.02 SKC 0

Free Designation Shaft Diameter(P) Total Length Designation

(2) To designate arbitrary key flat dimensions Unit of designation 0.1mm

■ Shaft diameter (D) selection type Head thickness 4mm Head thickness JIS Part Number

AG °

± 0.5

Two flats (angled) cutting (D or P)/2 ≦ KGC < H/2 AG = 1° increments 0 < AG < 360 Three flats cutting at 120° (D or P)/2 ≦ KTC < H/2

0.01mm increments

0 °

KGC

S 0.5mm increments

KGC

Stepped Shape

Type

H T H T

D

L

V

Head thickness 4mm

Head thickness JIS

120 ° 120 °

Taper Clearance

- 0.02 120 ° 0

KTC

3.5

0.80 – 2.30 0.80 – 2.80 0.80 – 3.80 0.80 – 4.80 0.80 – 5.80 2.00 – 6.20 2.00 – 7.20 2.00 – 8.20 2.00 – 9.20 2.00 –10.20 2.00 –11.20 2.00 –12.20

7

KTC

Effective Margin(S) Long Effective

4 5 6 7 8 9

– –

40.00–225.00

8 9

1.0 ≦ S ≦ (V × 10) and S ≦ 50

■ Characteristics ① The fitting section (S) can be long up to V × 10. ② Precision wire cutting is used to make the S dimension longer. ③ A softened layer in the bore made by wire cutting is removed by polishing. (Tolerance of the dimension V is the value after polishing.) ④ The ejector sleeves are of high precision (concentricity: 0.01, tolerances of the dimension V: + 0.01

10 11 13 14 15

ESVK–H ( D 0 –0.005 )

Short Type

6

10 11 14 15 16 17 18 19

4

ESVKJ–H ( D 0 –0.005 )

ESVK–M ( D –0.01 –0.02 )

10 11 12 13 14

E When 30 < S ≦ 50,

guaranteed range of V dimension precision is 10mm from tip.

40.00–250.00

8

0 ) in addition to having a low price.

17

■ Precautions for use Use a structure that secures the sliding motion of the center pin when using precision ejector guide pins ( D P.873 –) and bushing ( D P.880 –).

19

■ Shaft diameter (P) 0.01mm designation type Head thickness 4mm Head thickness JIS Part Number

0.01mm increments

S 0.5mm increments

Type

H T H T

No.

L

P

V

Head thickness 4mm

Head thickness JIS

4 5 6 7 8 9

3.20 – 3.99 4.00 – 4.99 5.00 – 5.99 6.00 – 6.99 7.00 – 7.99 8.00 – 8.99 9.00 – 9.99 10.00 –10.99 11.00 –11.99 12.00 –12.99 13.00 –13.99

7 8 9

– –

0.80 ≦ V ≦ (P–1.20) 1.0 ≦ S ≦ (V × 10) and S ≦ 50

40.00–225.00

10 11 13 14 15

6

ESVKB–H ( P 0 –0.005 )

10 11 14 15 16 17 18 19

4

ESVKJB–H ( P 0 –0.005 )

E When 30 < S ≦ 50,

10 11 12 13 14

ESVKB–M ( P –0.01 –0.02 )

guaranteed range of V dimension precision is 10mm from tip.

2.00 ≦ V ≦ (P–1.80)

40.00–250.00

8

17

19

Part Number

– L – P – V – S

Order

(D selection type) – V4.00 – S30 (P designation type) ESVKB–H6 – 140.00 – P5.95 – V3.95 – S28 ESVK–H6 – 150.00

231

232

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