Standard Components For Plastic Mold 2021

SKH51 Thin–wall Concentricity ◎ 0.005 Wall thickness 0.3mm–

PRECISION SMALL DIAMETER/THIN–WALL STEPPED EJECTOR SLEEVES

Part Number

–D–L–P–V–N–S

High Speed Steel SKH51 Die Steel SKD61 + Nitriding High Speed Steel SKH51

Order

(D selection type) – 121.52 – P3.25 – V2.45 – N70 – S7.0 (D designation type) ESVFB – 4.3 – 121.52 – P3.25 – V2.45 – N70 – S7.0 ESVF 4.5

Delivery Quotation

4mm

Part Number

JIS (6/8mm)

T P Tolerance

T V Tolerance

Concentricity of inner diameter (V) against (outer diameter P)

Applicable center pin shaft diameter tolerance

D designation type

D selection type

10mm

0 –0.005 (Details D P.219 )

+ 0.005 0

0 –0.005

ESVF

ESVFB

PartNumber – D – L – P – V – N – S – (KC/WKC … etc.) ESVF6 – 100.52 – P3.55 – V2.75 – N65 – S8.0 – KC 3.5 ESVFB – 6.0 – 100.52 – P3.55 – V2.75 – N65 – S8.0 – KC 3.5

φ 0.005 A

Alterations

D(P) –0.01 –0.02

Alteration details D P.225

E Range of guaranteed retention diameter (D) precision (Details D P.221 ) Step R (Details D P.222 ) E Range of guaranteed tip–diameter precision (b 2 ) (Details D P.222 )

D(P) 0

Alterations Code

Spec.

Alterations Code

Spec.

–0.005

Reduces the head thickness to less than standard. TC = 0.1mm increments E 2.0 ≦ TC < 4, 4–TC ≦ Lmax.–L (Dimensions L, N, (L–S) remain unchanged)

◎ 0.003

Single flat cutting D/2 ≦ KC < H/2

+ 3 0

KC

0 - 3

( L - S )

0 - 0.02

TC

KC - 0.02 0

S

TC

Step R Step R

R ≦ 0.5

◎ 0.005

4

Reduces the head diameter. HC = 0.1mm increments E D ≦ HC < H

WKC Two flats cutting D/2 ≦ WKC < H/2

◎ 0.01

0 - 0.02

About Designation Unit for Key Flat Cutting

WKC

HC

E In relation to the diameter tolerance, alteration may create a straight piece with little diameter difference between the head and shaft.

◎ 0.03

Varied width parallel flats cutting D/2 ≦ KAC < H/2 KBC = 0.1mm increments only KAC < KBC < H/2

V

KAC KBC

- 0.02 T = 4 0

◎ 0.06

- 0.02 0

- 0.02 0

A

b 2

KAC

KBC

0 -

P

+ 5 0

Reduces the head diameter. (precision) HCC = 0.1mm increments E D + 1 ≦ HCC < H–0.3

0.005

( L - N )

N - 5 0

HCC

+ 0.02 0

(1) To align the key flat with the retention diameter Unit of designation 0.05mm increments possible

Standard

C = V + (0.2–0.4)

L

Two flats (right angled) cutting D/2 ≦ RKC < H/2

RKC

RKC - 0.02 0

Total Length Designation

M Material H Hardness

SKH51

58–60HRC Range of guaranteed base material hardness (Details D P.223 ) Overall quenching (No annealing on head)

Free Designation Shaft Diameter(P) Total Length Designation Shaft Diameter(P)

DKC Three flats cutting D/2 ≦ DKC < H/2

0 - 0.02

E Note that the Stepped Center Pin's shaft diameter (D) is too large to fit in the recess (C). (Details D P.220 )

DKC

DKC

■ D selection type H

Four flats cutting D/2 ≦ SKC < H/2

(2) To designate arbitrary key flat dimensions Unit of designation 0.1mm

Stepped Shape

Part Number

0.01mm increments

N 1mm increments

S 0.5mm increments

SKC

- 0.02 SKC 0

Type

D

L

P

E V

Taper Clearance

1.80 – 2.19 2.20 – 2.45 1.80 – 2.39 2.40 – 2.95 2.40 – 2.95 1.80 – 2.39 2.40 – 3.45 2.40 – 3.45 1.90 – 2.39 2.40 – 3.95 2.40 – 3.95 2.65 – 4.45 2.65 – 4.95 2.65 – 5.45 2.90 – 5.95

0.80 – 1.40 1.00 – 1.60 0.80 – 1.60 1.10 – 2.10 1.10 – 2.10 0.80 – 1.60 1.10 – 2.60 1.10 – 2.60 0.80 – 1.60 1.10 – 3.10 1.10 – 3.10 1.10 – 3.60 1.20 – 4.10 1.20 – 4.60

2.5

40.00– 70.00

5

AG °

± 0.5

Two flats (angled) cutting D/2 ≦ KGC < H/2 AG = 1°increments 0 < AG < 360

0 °

KGC

Effective Margin(S) Long

40.00– 85.00

KGC

3

6

85.01–125.00

Short Type

120 ° 120 °

Three flats cutting at 120° D/2 ≦ KTC < H/2

- 0.02 120 ° 0

N ≧ L/2 and (L–N) ≧ 10

40.00– 85.00

KTC

3.5

KTC

1.0 ≦ S ≦ (V × 3)

ESVF

85.01–125.00

7

40.00– 85.00

4

85.01–125.00

Example

Please use for molded products such as precision gears, which have narrow protruding part.

4.5

8

5

40.00–125.00

5.5

9

6 1.60 – 5.10 E Working limits for V D3–6 c V ≦ P–0.6(L ≦ 85),V ≦ P–0.8(L > 85) D2.5 c V ≦ P–0.6 E Working limits for N D2.5 c Nmin. = 45(60.01 ≦ L ≦ 70.00) ■ D designation type 40.00–150.00

Precision gears

0.3mm

0.01mm increments

D 0.1mm increments

N 1mm increments

S 0.5mm increments

H

Part Number

L

P

E V

1.80 – 2.39 2.40 – 2.80 1.80 – 2.39 2.40 – 3.40

0.80 – 1.60 1.10 – 2.20 0.80 – 1.60 1.10 – 2.60 1.10 – 2.60 0.80 – 1.60 1.10 – 3.10 1.10 – 3.10 1.10 – 3.60 1.20 – 4.10 1.20 – 4.60 1.60 – 5.10

2.6–2.9

40.00– 70.00

6

About precision Thin-walled stepped ejector sleeve

6 (When D = 3.0) 7 (When D = 3.1–3.5)

40.00– 85.00

* 3.0–3.5

N ≧ L/2 and (L–N) ≧ 10

About precision Thin-walled stepped ejector sleeve ■ Precautions for use Use a structure that protects the sliding movement of ejector pins, such as precision ejector guide pins ( D P.873– ) and bushings ( D P.880– ).

85.01–125.00 2.40 – 3.40

1.90 – 2.39 2.40 – 3.90

1.0 ≦ S ≦ (V × 3)

ESVFB

40.00– 85.00

3.6–4.0

7

85.01–125.00 2.40 – 3.90

4.1–4.5 4.6–5.0 5.1–5.5 5.6–6.0

2.65 – 4.40 2.65 – 4.90 2.65 – 5.40

8

40.00–125.00

9

40.00–150.00 2.90 – 5.90

E Working limits for V D3.1 6 c V ≦ P–0.6 (L ≦ 85), V ≦ P–0.8 (L > 85) D2.6–3.0 c V ≦ P–0.6 E In the case where the wall thickness is 0.6 or more (V ≦ P–1.2), please refer to ESVBF ( P.239 ). E * When D = 3.0, H = 6.

E Working limits for N D2.6–3.0 c Nmin. = 45(60.01 ≦ L ≦ 70.00)

237

238

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