Standard Components For Plastic Mold 2021

STEPPED EJECTOR SLEEVE

SKH51 Wall thickness 0.6mm–

High Speed Steel SKH51 Die Steel SKD61 + Nitriding High Speed Steel SKH51

Delivery Quotation

PartNumber – D – L – P – V – N – S – (KC/WKC … etc.) ESVBF – 9.6 – 120.05 – P8.55 – V6.10 – N70 – S12.5 – KC 4.8

Alterations

Alteration details D P.225

4mm

Alterations Code

Spec.

Alterations Code

Spec.

JIS (6/8mm)

E Range of guaranteed retention diameter (D) precision (Details D P.221 ) Step R (Details D P.222 ) E  Range of guaranteed tip–diameter precision (b 2 ) (Details D P.222 )

Part Number

Head thickness

T P Tolerance

T V Tolerance

Reduces the head thickness to less than standard. TC = 0.1mm increments E T/2 ≦ TC < T, T–TC ≦ Lmax.–L (Dimensions L, N, (L–S) remain unchanged)

Concentricity

Applicable center pin shaft diameter tolerance

D selection type D designation type ESVFE ESVBF ESVJFE ESVJBF

Single flat cutting D/2 ≦ KC < H/2

0 - 0.02

TC

KC

TC

KC - 0.02 0

0 –0.005 (Details D P.219 )

10mm

4mm (T4)

+ 0.005 0

T

0 –0.005

6/8mm (JIS)

◎φ 0.005

Reduces the head diameter. HC = 0.1mm increments E D ≦ HC < H E In relation to the diameter tolerance, alteration may create a straight piece with little diameter difference between the head and shaft.

D(P) –0.01 –0.02

+ 0.01 0

※ Note that for sleeves with V dimension tolerance of with center pins that have shaft diameter tolerance 0

ESVFE–H ESVBF–H

, combination

WKC Two flats cutting D/2 ≦ WKC < H/2

About Designation Unit for Key Flat Cutting

+ 0.01 0

–0.01 –0.02

0 - 0.02

–0.005 is not recommended. The reason for this is the fitting sections S are longer than ones with V dimension tolerance + 0.005 0 . (Details D P.219 )

4mm (T4)

HC

WKC

D(P) 0

–0.01 –0.02

ESVFE–M ESVBF–M

–0.005

◎φ 0.01

Varied width parallel flats cutting D/2 ≦ KAC < H/2 KBC = 0.1mm increments only KAC < KBC < H/2

KAC KBC

+ 3 0

◎ 0.003

(D selection type) (D designation type) ESVFE–H ESVBF–H ESVFE–M ESVBF–M

(D selection type)

(D designation type)

0 - 3

( L - S )

- 0.02 0

- 0.02 0

S

KAC

KBC

ESVFE ESVBF ESVJFE ESVJBF

(1) To align the key flat with the retention diameter Unit of designation (D selection type) 0.5mm increments possible (D selection type) 0.05mm increments possible

Reduces the head diameter. (precision) HCC = 0.1mm increments E D + 1 ≦ HCC < H–0.3 Performs C chamfering on the tip. CGX = 0.1mm increments E 0.2 ≦ CGX ≦ 1.5 and CGX ≦ P–V

R ≦ 0.5

Step R

◎ 0.005

HCC

Two flats (right angled) cutting D/2 ≦ RKC < H/2

RKC

◎ 0.01

RKC - 0.02 0

± 0.05 CGX 45 °

◎ 0.03

CGX

+ 0.005 0 P

+ 0.01 0 P

2 –0.1 E Available when L–N ≧ 50 X Combination with RGX not available

V

V

DKC Three flats cutting D/2 ≦ DKC < H/2

0

- 0.02 T

b 2

L

◎ 0.06

0 - 0.02

+ 5 0

( )

L - N )

DKC

DKC

N - 5 0

Concentricity

Performs R chamfering on the tip. RGX = 0.1mm increments E 0.3 ≦ RGX ≦ 1.5 and RGX ≦

C = V + (0.2–0.4)

+ 0.02

+ 0.05 0

0 ( L > 200

RGX

± 0.1

L

L

Standard

P–V

Four flats cutting D/2 ≦ SKC < H/2

M Material H Hardness

SKH51

RGX

SKC

2 –0.1 E Available when L–N ≧ 50 X Combination with CGX not available

(2) To designate arbitrary key flat dimensions Unit of designation 0.1mm

- 0.02 SKC 0

58–60HRC Range of guaranteed base material hardness (Details D P.223 ) Overall quenching (No annealing on head)

Total Length Designation

L

AG °

E  Note that the stepped center pin's retention diameter (D) is too large to fit in the recess (C). (Details D P.220 )

± 0.5

Two flats (angled) cutting D/2 ≦ KGC < H/2 AG = 1°increments 0 < AG < 360

Free Designation Shaft Diameter(P) Total Length Designation Shaft Diameter(P)

0 °

KGC

■ D selection type Head thickness 4mm Head thickness JIS

KGC

Part Number

0.01mm increments

120 ° 120 °

N 1mm increments

Three flats cutting at 120° D/2 ≦ KTC < H/2

- 0.02 120 ° 0

S 0.5mm increments

Type

KTC

Stepped Shape

Head thickness 4mm

Head thickness JIS

H T H T

D

L

P

V

KTC

Taper Clearance

4 5 6 7 8 9

3.20 – 3.90 3.20 – 4.90 3.20 – 5.90 3.20 – 6.90 3.20 – 7.90 3.20 – 8.90 4.85 – 9.90 5.35 –10.90 5.85 –11.90 6.35 –12.90

7 8 9

ESVFE/ESVJFE 1.0 ≦ S ≦ (V × 3) and S ≦ 25 ESVFE–H/ESVFE–M 1.0 ≦ S ≦ (V × 5) and S ≦ 25

ESVFE ( V + 0.005 0

– –

0.80 ≦ V ≦ (P–1.2)

40.00–225.00

Effective Margin(S) Long

)

10 11 13 14 15 17 17 19

6

10 11 14 15 16 17 18

Short Type

L ≦ 200 2.00 ≦ V ≦ (P–1.2) L > 200 2.00 ≦ V ≦ (P–1.6)

N ≧ L/2 (L–N ≧ 10)

ESVFE–H ( V + 0.01 0 ) ESVFE–M ( V + 0.01 0 )

4

ESVJFE ( V + 0.005 0 )

40.00–250.00

10 11 12 13

8

■ D designation type Head thickness 4mm Head thickness JIS

Part Number

0.01mm increments

N 1mm increments

D 0.1mm increments

Type

S 0.5mm increments

Head thickness 4mm

H T H T

L

P

V

Head thickness JIS

7 8 9

3.5 – 4.0 4.1 – 5.0 5.1 – 6.0 6.1 – 7.0 7.1 – 8.0 8.1 – 9.0 9.1 –10.0 10.1 –11.0 11.1 –12.0 12.1 –13.0

ESVBF/ESVJBF 1.0 ≦ S ≦ (V×3) and S ≦ 25 ESVBF–H/ESVBF–M 1.0 ≦ S ≦ (V × 5) and S ≦ 25

ESVBF ( V + 0.005 0

– –

0.80 ≦ V ≦ (P–1.2)

40.00–225.00

)

10 11 13 14 15 17 17 19

3.20 ≦ P ≦ (D–0.1)

6

10 11 14 15 16 17 18

L ≦ 200 2.00 ≦ V ≦ (P–1.2) L > 200 2.00 ≦ V ≦ (P–1.6)

N ≧ L/2 (L–N ≧ 10)

ESVBF–H ( V + 0.01 0 ) ESVBF–M ( V + 0.01 0 )

4

ESVJBF ( V + 0.005 0 )

4.85 ≦ P ≦ (D–0.1) 5.35 ≦ P ≦ (D–0.1) 5.85 ≦ P ≦ (D–0.1) 6.35 ≦ P ≦ (D–0.1)

40.00–250.00

8

Part Number

–D–L–P–V–N–S

Order

(D selection type) – 140.00 – P4.90 – V3.70 – N80 – S11.0 (D designation type) ESVBF – 9.6 – 120.05 – P8.55 – V6.10 – N70 – S12.5 ESVFE 5

239

240

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