Standard Components For Plastic Mold 2021

SKH51 Thin–wall Concentricity ◎ 0.01 Wall thickness 0.3mm–

PRECISION SMALL DIAMETER/THIN–WALL STEPPED EJECTOR SLEEVES –LONG S DIMENSION/RETENTION DIAMETER D SELECTION/RETENTION DIAMETER D DESIGNATION TYPE–

Part Number

–D–L–P–V–N–S

High Speed Steel SKH51 Die Steel SKD61 + Nitriding High Speed Steel SKH51

Order

– 121.52 – P3.25 – V2.45 – N70 – S24.0

(D selection type) ESVKF–H4.5 (D designation type) ESVKFB–H

– 4.3 – 121.52 – P3.25 – V2.45 – N70 – S24.0

Delivery Quotation

4mm 4mm

Part Number

T P Tolerance

T V Tolerance

Concentricity of inner diameter (V) against (outer diameter P)

JIS (6/8mm)

Applicable center pin shaft diameter tolerance

D selection type D designation type

PartNumber – D – L – P – V – N – S – (KC/WKC … etc.) ESVKF–H6 – 100.52 – P3.55 – V2.75 – N65 – S8.0 – KC 3.5 ESVKFB–H – 6.0 – 100.52 – P3.55 – V2.75 – N65 – S8.0 – KC 3.5

+ 0.01 0

※ Note that for sleeves with V dimension tolerance of center pins that have shaft diameter tolerance 0

10mm

Alterations

, combination with

+ 0.01 0

0 –0.005

–0.01 –0.02

ESVKF–H ESVKFB–H

–0.005 is not available. The

reason for this is fitting sections S are longer. (Details D P.219 )

φ 0.01 A

Alteration details D P.225

D(P) –0.01 –0.02

Alterations Code

Spec.

Alterations Code

Spec.

E  Range of guaranteed retention diameter (D) precision (Details D P.221 ) Step R (Details D P.222 ) E Range of guaranteed tip–diameter precision (b 2 ) (Details D P.222 ) E When L40–50, guaranteed range of V dimension precision is 10mm from tip.

D(P) 0

Reduces the head thickness to less than standard. TC = 0.1mm increments E 2.0 ≦ TC < 4, 4–TC ≦ Lmax.–L (Dimensions L, N, (L–S) remain unchanged)

–0.005

Single flat cutting D/2 ≦ KC < H/2

0 - 0.02

TC

KC

TC

KC - 0.02 0

◎ 0.003

4

+ 3 0

0 - 3

( L - S )

S

Reduces the head diameter. HC = 0.1mm increments E D ≦ HC < H

R ≦ 0.5

◎ 0.005

WKC Two flats cutting D/2 ≦ WKC < H/2

Step R

About Designation Unit for Key Flat Cutting

0 - 0.02

HC

WKC

E In relation to the diameter tolerance, alteration may create a straight piece with little diameter difference between the head and shaft.

◎ 0.01

Varied width parallel flats cutting D/2 ≦ KAC < H/2 KBC = 0.1mm increments only KAC < KBC < H/2

KAC KBC

◎ 0.03

- 0.02 0

- 0.02 0

KAC

KBC

V

Reduces the head diameter. (precision) HCC = 0.1mm increments E D + 1 ≦ HCC < H–0.3

(1) To align the key flat with the retention diameter Unit of designation 0.05mm increments possible

T = 4

0

HCC

◎ 0.06

- 0.02

A

b 2

0 -

P

+ 5 0

0.005

( L - N )

N - 5 0

Two flats (right angled) cutting D/2 ≦ RKC < H/2

RKC

RKC - 0.02 0

+ 0.02 0

C = V + (0.2–0.4)

Standard

L

M Material H Hardness

SKH51

Total Length Designation

58–60HRC Range of guaranteed base material hardness (Details D P.223 ) Overall quenching (No annealing on head)

DKC Three flats cutting D/2 ≦ DKC < H/2

0 - 0.02

Free Designation Shaft Diameter(P) Total Length Designation Shaft Diameter(P)

DKC

DKC

E Note that the Stepped Center Pin's shaft diameter (D) is too large to fit in the recess (C). (Details D P.220 )

Four flats cutting D/2 ≦ SKC < H/2

SKC

■ Shaft Diameter D Selection Type

(2) To designate arbitrary key flat dimensions Unit of designation 0.1mm

- 0.02 SKC 0

Stepped Shape

Part Number

0.01mm increments

N 1mm increments

S 0.5mm increments

H

AG °

± 0.5

Two flats (angled) cutting D/2 ≦ KGC < H/2 AG = 1°increments 0 < AG < 360

Type

D

L

P

E V

Taper Clearance

0 °

1.80–2.39 2.40–2.95 2.40–2.95 1.80–2.39 2.40–3.45 2.40–3.45 1.90–2.39 2.40–3.95 2.40–3.95 2.65–4.45 2.65–4.95 2.65–5.45 2.90–5.95

0.80–1.60 1.10–2.10 1.10–2.10 0.80–1.60 1.10–2.60 1.10–2.60 0.80–1.60 1.10–3.10 1.10–3.10 1.10–3.60 1.20–4.10 1.20–4.60 1.60–5.10

KGC

40.00– 85.00

3

6

KGC

Effective Margin(S) Long Effective

85.01–125.00

120 ° 120 °

Three flats cutting at 120° D/2 ≦ KTC < H/2

- 0.02 120 ° 0

40.00– 85.00

KTC

3.5

1.0 ≦ S ≦ (V × 10)

N ≧ L/2 and (L–N) ≧ 10

Short Type

KTC

85.01–125.00

7

ESVKF–H (S Dimension Long Type)

and S ≦ 30

40.00– 85.00

4

Please use for molded products such as precision gears, which have narrow protruding part. Example

85.01–125.00

4.5

8

5

40.00–125.00

5.5

9

Precision gears

6

40.00–150.00

E Working limits for V: V ≦ P–0.6(L ≦ 85), V ≦ P–0.8(L > 85) ■ Shaft Diameter D Designation Type H Part Number D 0.1mm increments

0.3mm

0.01mm increments

N 1mm increments

S 0.5mm increments

L

P

E V

1.80–2.39 2.40–2.80 1.80–2.39 2.40–3.40

0.80–1.60 1.10–2.20 0.80–1.60 1.10–2.60 1.10–2.60 0.80–1.60 1.10–3.10 1.10–3.10 1.10–3.60 1.20–4.10 1.20–4.60

About precision Thin-walled stepped ejector sleeve

2.6–2.9

40.00– 70.00

6

About precision Thin-walled stepped ejector sleeve

6 (When D = 3.0) 7 (When D = 3.1–3.5)

40.00– 85.00

* 3.0–3.5

1.0 ≦ S ≦ (V × 10)

N ≧ L/2 and (L–N) ≧ 10

85.01 – 125.00 2.40 – 3.40

■ Characteristics About precision/thin–wall stepped ejector sleeves ESVKF–H/ESVKFB–H ① The fitting section (S) can be long up to V × 10. ② Precision wire cutting is used to make the S dimension longer. ③ A softened layer in the bore made by wire cutting is removed by polishing. (Tolerance of the dimension V is the value after polishing.) ④ Single wall thickness of high precision ejector sleeves (concentricity: 0.01, tolerances of V dimension + 0.01 0 ) can be designated from 0.3mm. (Pay attention to applicable size.) ■ Precautions for use Use a structure that protects the sliding movement of ejector pins, such as precision ejector guide pins ( D P.873– ) and bushings ( D P.880– ).

1.90–2.39 2.40–3.90

ESVKFB–H (S Dimension Long Type)

40.00– 85.00

and S ≦ 30

3.6–4.0

7

85.01 – 125.00 2.40 – 3.90

4.1–4.5 4.6–5.0 5.1–5.5 5.6–6.0

2.65–4.40 2.65–4.90 2.65–5.40

8

40.00–125.00

9

40.00 – 150.00 2.90 – 5.90 1.60–5.10 E Working limits for V: D3.1–6 c V ≦ P–0.6(L ≦ 85), V ≦ P–0.8 (L > 85) D2.6–3.0 c V ≦ P–0.6 E Working limits for N: D2.6–3.0 c Nmin. = 45 (60.01 ≦ L ≦ 70.00) E In the case where the dimensions do not apply, please also refer to ESVKBF–H( P.243 ). E * When D = 3.0, H = 6.

241

242

Powered by