Standard Components For Plastic Mold 2021

SKH51 Concentricity ◎ 0.01 Wall thickness 0.6mm–

STEPPED EJECTOR SLEEVE –S DIMENSION LONG TYPE–

High Speed Steel SKH51 Die Steel SKD61 + Nitriding High Speed Steel SKH51

Delivery Quotation

PartNumber – D – L – P – V – N – S – (KC/WKC … etc.) ESVKBF–H – 4.0 – 120.05 – P3.80 – V2.60 – N70 – S26 – KC2.5

Alterations

4mm 4mm

Alteration details D P.225

Alterations Code

Spec.

Alterations Code

Spec.

E Range of guaranteed retention diameter (D) precision (Details D P.221 ) Step R (Details D P.222 ) E Range of guaranteed tip–diameter precision (b 2 ) (Details D P.222 ) E When 30 < S ≦ 50, guaranteed range of V dimension precision is 10mm from tip.

Part Number

JIS (6/8mm)

Head thickness

T P Tolerance

T V Tolerance

Applicable center pin shaft diameter tolerance

D selection type D designation type ESVKFE–H ESVKBF–H

Reduces the head thickness to less than standard. TC = 0.1mm increments E T/2 ≦ TC < T, T–TC ≦ Lmax.–L (Dimensions L, N, (L–S) remain unchanged)

Single flat cutting D/2 ≦ KC < H/2

0 - 0.02

TC

KC

4mm (T4)

10mm

※ Note that for sleeves with V dimension tolerance of + 0.01 0

TC

KC - 0.02 0

0 –0.005

, combination with center pins that have shaft diameter

T

+ 0.01 0

–0.01 –0.02

ESVKJFE–H ESVKJBF–H

6/8mm (JIS)

0 –0.005 is not available. The reason for this is fitting

tolerance

D(P) –0.01 –0.02

Reduces the head diameter. HC = 0.1mm increments E D ≦ HC < H

sections S are longer. (Details D P.219 )

–0.01 –0.02

WKC Two flats cutting D/2 ≦ WKC < H/2

ESVKFE–M ESVKBF–M

4mm (T4)

0 - 0.02

D(P) 0

HC

WKC

0 - 3

+ 3 0

E In relation to the diameter tolerance, alteration may create a straight piece with little diameter difference between the head and shaft. Reduces the head diameter. (precision) HCC = 0.1mm increments E D + 1 ≦ HCC < H–0.3 Performs C chamfering on the tip. CGX = 0.1mm increments E 0.2 ≦ CGX ≦ 1.5 and CGX ≦ P–V 2 –0.1 E Available when L–N ≧ 50 X Combination with RGX not available Performs R chamfering on the tip. RGX = 0.1mm increments E 0.3 ≦ RGX ≦ 1.5 and RGX ≦ P–V 2 –0.1 E Available when L–N ≧ 50 X Combination with CGX not available

–0.005

( L - S )

S

About Designation Unit for Key Flat Cutting

Varied width parallel flats cutting D/2 ≦ KAC < H/2 KBC = 0.1mm increments only KAC < KBC < H/2

R ≦ 0.5

Step R

KAC KBC

◎ 0.003

- 0.02 0

- 0.02 0

KAC

KBC

◎ 0.005

HCC

(1) To align the key flat with the retention diameter Unit of designation 0.05mm increments possible

Two flats (right angled) cutting D/2 ≦ RKC < H/2

◎ 0.01

RKC

RKC - 0.02 0

+ 0.01 0 P

V

0

± 0.05 CGX 45 °

- 0.02 T

b 2

◎ 0.03

+ 5 0

CGX

φ 0.01

- 5 0

( L - N )

N

DKC Three flats cutting D/2 ≦ DKC < H/2

+ 0.02

+ 0.05 0

C = V + (0.2–0.4)

◎ 0.06

0 ( L > 200

L

L

L

0 - 0.02

DKC

DKC

M Material T Hardness

SKH51

Standard

58–60HRC Range of guaranteed base material hardness (Details D P.223 ) Overall quenching (No annealing on head)

RGX

± 0.1

Four flats cutting D/2 ≦ SKC < H/2

(2) To designate arbitrary key flat dimensions Unit of designation 0.1mm

SKC

- 0.02 SKC 0

RGX

Total Length Designation

E Note that the Stepped Center Pin's shaft diameter (D) is too large to fit in the recess (C). (Details D P.220 )

L

AG °

± 0.5

Two flats (angled) cutting D/2 ≦ KGC < H/2 AG = 1° increments 0 < AG < 360

■ D selection type Head thickness 4mm Head thickness JIS

Free Designation Shaft Diameter(P) Total Length Designation Shaft Diameter(P)

0 °

KGC

KGC

Part Number

0.01mm increments

N 1mm increments

S 0.5mm increments

120 ° 120 °

Three flats cutting at 120° D/2 ≦ KTC < H/2

Type

- 0.02 120 ° 0

Stepped Shape

KTC

Head thickness 4mm

Head thickness JIS

H T H T

D

L

P

V

KTC

Taper Clearance

■ Characteristics ① The fitting section (S) can be long up to V × 10. ② Precision wire cutting is used to make the S dimension longer. ③ A softened layer in the bore made by wire cutting is removed by polishing. (Tolerance of the dimension V is the value after polishing.) ④ The ejector sleeves are of high precision (concentricity: 0.01, tolerances of the dimension V: + 0.01 0 ) in addition to having a low price. ■ Precautions for use Use a structure that protects the sliding movement of ejector pins, such as precision ejector guide pins ( D P.873– ) and bushings ( D P.880– ).

3.5 40.00 –125.00

1.0 ≦ S ≦ (V × 10) and S ≦ 50

7

Effective Margin(S) Long Effective

4 5 6 7 8 9

• 0.80 ≦ V < 2.00

– –

0.80 ≦ V ≦ (P–1.2)

40.00 –150.00

8 9

• V ≧ 2.00

3.20 ≦ P ≦ (D–0.1)

ESVKFE–H ( P 0 –0.005 ) ESVKFE–M ( P –0.01 –0.02 )

Short Type

10 11 13 14 15 17 17 19

40.00 –175.00

6

10 11 14 15 16 17 18

N ≧ L/2 (L–N ≧ 10)

4

L ≦ 200 2.00 ≦ V ≦ (P–1.2) L > 200 2.00 ≦ V ≦ (P–1.6)

E When 30 < S ≦ 50, guaranteed range of V dimension precision is 10mm from tip.

ESVKJFE–H ( P 0 –0.005 )

4.85 ≦ P ≦ (D–0.1) 5.35 ≦ P ≦ (D–0.1) 5.85 ≦ P ≦ (D–0.1) 6.35 ≦ P ≦ (D–0.1)

10 11 12 13

40.00 –250.00

8

■ D designation type Head thickness 4mm Head thickness JIS

Part Number

0.01mm increments

D 0.1mm increments

N 1mm increments

S 0.5mm increments

Type

Head thickness 4mm

Head thickness JIS

H T H T

L

P

V

3.5 – 4.0 4.1 – 5.0 5.1 – 6.0 6.1 – 7.0 7.1 – 8.0 8.1 – 9.0 9.1 –10.0 10.1 –11.0 11.1 –12.0 12.1 –13.0

7 8 9

1.0 ≦ S ≦ (V × 10) and S ≦ 50

– –

0.80 ≦ V ≦ (P–1.2)

40.00 –225.00

10 11 13 14 15 17 17 19

3.20 ≦ P ≦ (D–0.1)

ESVKBF–H ( P 0 –0.005 ) ESVKBF–M ( P –0.01 –0.02 )

6

10 11 14 15 16 17 18

N ≧ L/2 (L–N ≧ 10)

L ≦ 200 2.00 ≦ V ≦ (P–1.2) L > 200 2.00 ≦ V ≦ (P–1.6)

4

E When 30 < S ≦ 50, guaranteed range of V dimension precision is 10mm from tip.

ESVKJBF–H ( P 0 –0.005 )

4.85 ≦ P ≦ (D–0.1) 5.35 ≦ P ≦ (D–0.1) 5.85 ≦ P ≦ (D–0.1) 6.35 ≦ P ≦ (D–0.1)

40.00 –250.00

8

Part Number

–D–L–P–V–N–S

Order

(D selection type) – 120.05 – P3.80 – V2.60 – N75 – S26 (D designation type) ESVKBF–H – 4.6 – 120.05 – P3.80 – V2.60 – N75 – S26 ESVKFE–H 4

243

244

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