Standard Components For Plastic Mold 2021

SKD61 + Nitriding Concentricity ◎ 0.03 Head thickness 4mm

STRAIGHT EJECTOR SLEEVES –SHAFT DIAMETER SELECTION TYPE/SHAFT DIAMETER DESIGNATION TYPE–

High Speed Steel SKH51 Die Steel SKD61 + Nitriding

Quotation

Delivery

Part Number – L – P – V – C – S – (KC/WKC ... etc.) ESNV–L8 – 200.05 – V4.1 – C4.6 – S32 – KC4.5 ESNVB8 – 150.00 – P7.55 – V4.0 – C5.0 – S32 – KC3.775

Alterations

4mm

Alteration details D P.225

JIS (6/8mm)

Part Number

T D/P Tolerance

T V Tolerance

Applicable center pin shaft diameter tolerance

Alterations Code

Spec.

Alterations Code

Spec.

Shaft diameter designation (0.01mm increments) type

Shaft diameter selection type

T VH7 Tolerance

10mm

Reduces the head thickness to less than standard. TC = 0.1mm increments E 4–TC ≦ Lmax.–L E 2.0 ≦ TC < 4 (Dimensions L and (L–S) remain unchanged) Reduces the head diameter. HC = 0.1mm increments E (D or P) ≦ HC < H E  In relation to the head diameter tolerance, alteration may create a straight piece with little diameter difference between the head and shaft.

※  Note that for sleeves with V dimension tolerance of H7, combination with center pins that have shaft diameter tolerance 0 –0.005 is not recommended. The reason for this is the fitting sections S are longer. (Details D P.219 )

Single flat cutting (D or P)/2 ≦ KC < H/2

V ≦ 3.0 3.1 ≦ V ≦ 6.0 V ≧ 6.1 + 0.010 0 + 0.012 0 + 0.015 0

KC

KC - 0.1 0

0 - 0.02 TC

TC

D(P) –0.01 –0.02

–0.01 –0.02

–0.01 –0.02

ESNV–L ESNVB

H7

4

About Designation Unit and Tolerance for Key Flat Cutting

D(P) 0

Two flats cutting (D or P)/2 ≦ WKC < H/2

–0.005

WKC

0 - 0.1

x 1

b 1

(Range of Guaranteed Shaft-diameter Precision)

WKC

◎ 0.003

HC

Varied width parallel flats cutting (D or P)/2 ≦ KAC < H/2 KBC = 0.1mm increments only KAC < KBC < H/2

◎ 0.005

KAC KBC

(1)  To align the key flat with the shaft diameter Unit of designation Shaft diameter (D) selection 0.05mm increments possible Shaft diameter (P) designation 0.005mm increments possible

- 0.1 0

- 0.1 0

KAC

KBC

◎ 0.01

R ≦ 0.5

V H7

- 0.02 - 0.01

φ 0.03

0 - 0.02

T = 4

◎ 0.03

D P or

Two flats (right angled) cutting (D or P)/2 ≦ RKC < H/2

S 0 + 5

- 5 0

RKC

( L - S )

RKC - 0.1 0

◎ 0.06

C = designated dimension

+ 0.02

+ 0.05 0

0 ( L > 200

L

L

0 –0.1

E  The tolerance is

SKD61 + Nitrided

M Material H Hardness

even when (D or P)/2 is designated to fit to the shaft diameter.

Surface: 900HV– Base material: 40 ± 3HRC E  b 1 (Range of guaranteed shaft diameter precision) (Details D P.221 ) x 1 max. = 30 Range of guaranteed base material hardness (Details D P.223 ) Range of guaranteed surface hardness for nitriding (Details D P.224 )

Standard

Three flats cutting (D or P)/2 ≦ DKC < H/2

DKC

0 - 0.1

E  Nitriding may extend to the head as it is applied after dimension V and P machining. E  To insert a stepped center pin with the retention diameter (D) into recess diameter (C) the following condition must be met: the recess diameter (C) ≧ the retention diameter (D) + 1.0 (Details D P.220 )

Total Length Designation

DKC

DKC

(2) To designate arbitrary key flat dimensions Unit of designation 0.1mm

Free Designation Shaft Diameter(P) Total Length Designation

Four flats cutting (D or P)/2 ≦ SKC < H/2

SKC

- 0.1 SKC 0

■ Shaft Diameter (D) Selection Type

Part Number

L 0.01mm increments

V 0.1mm increments

C 0.1mm increments

S 1mm increments

AG °

± 0.5

H

Cmax.

Two flats (angled) cutting (D or P)/2 ≦ KGC < H/2 AG = 1° increments 0 < AG < 360

Stepped Shape

Type

D

0 °

KGC

4

40.00–200.00

1.5–2.5 1.5–2.5 2.0–3.0 2.0–3.5 2.0–4.0 2.0–4.5 2.0–5.0 2.0–5.5

7

Taper Clearance

KGC

20–50 E When D4, D4.5 (V1.5 -V1.9) 20–40 L

3.0

4.5

8

5

40.00–250.00

3.5 4.0 4.5 5.0 5.5 6.0

Effective Margin(S) Long

120 ° 120 °

5.5

Three flats cutting at 120° (D or P)/2 ≦ KTC < H/2

- 0.1 120 ° 0

9

KTC

6

(L–S) min.

Short Type

6.5

KTC

40.00–60.00

20 30

10

7

C ≧ V + 0.5

ESNV–L

60.01–

7.5

11

20–50

40.00–300.00

8

2.5–6.0

6.5

L

(L–S) min.

40.00–60.00 60.01–70.00 70.01–80.00

20 30 40 50

9

2.5–7.0

14

7.5

10

2.5–8.0

15

8.5

80.01–

■ Shaft diameter (P) 0.01mm designation type

L 0.01mm increments

P 0.01mm increments

C 0.1mm increments

E V 0.1mm increments

Part Number

S 1mm increments

H

Cmax.

Type

No.

4 40.00–200.00

3.50–3.99 4.01–4.99 5.01–5.49 5.51–5.99 6.01–6.49 6.51–6.99 7.01–7.49

1.5–1.9 2.0–2.5 2.0–3.4 2.0–3.9 2.0–4.4 2.0–4.9 2.0–5.4

20–50 E When No.4, (V1.5 -V1.9) 20–40

7 8

2.5 3.0 4.0 4.5 5.0 5.5 6.0

5

40.00–250.00

5.5

9

C ≧ V + 0.5

6

6.5

L

(L–S) min.

10

40.00–60.00

20 30

7

ESNVB

and

60.01–

7.5

20–50

40.00–300.00

11

8

7.51–7.99

2.5–5.9

6.5

C ≦ P - 1.5

L

(L–S) min.

40.00–60.00 60.01–70.00 70.01–80.00

20 30 40 50

10

8.01–9.99

2.5–7.9

15

8.5

80.01–

E V ≦ P–2.0

Part Number

–L–P–V–C–S

Order

– 200.05

– V4.1 – C5.0 – S32

(D selection type) ESNV–L8 (P selection type) ESNVB8

249

250

– 200.05 – P7.55 – V4.1 – C5.0 – S32

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