Standard Components For Plastic Mold 2021

SKD61 + Nitriding Concentricity ◎ 0.03 Head thickness JIS

STRAIGHT EJECTOR SLEEVES –SHAFT DIAMETER SELECTION TYPE/SHAFT DIAMETER DESIGNATION TYPE–

High Speed Steel SKH51 Die Steel SKD61 + Nitriding

Delivery Quotation

Part Number – L – P – V – C – S – (KC/WKC … etc.) ESNVJ8 – 200.05 – V4.0 – C5.0 – S32 – KC 4.5 ESJVB8 –200.05–P7.55– V5.0 – C5.5 – S40 – HC11.5

Alterations

4mm

Alteration details D P.225

JIS (6/8mm)

Part Number

Alterations Code

Spec.

Alterations Code

Spec.

T D/P Tolerance

T V Tolerance

Applicable center pin shaft diameter tolerance

Shaft diameter selection type

Shaft diameter designation (0.01mm increments) type

T V H7 Tolerance

10mm

Reduces the head thickness to less than standard. TC = 0.1mm increments E T/2 ≦ TC < T, T–TC ≦ Lmax.–L (Dimensions L, N, (L–S) remain unchanged)

※  Note that for sleeves with V dimension tolerance of H7, combination with center pins that have shaft diameter tolerance 0 –0.005 is not recommended. The reason for this is the fitting sections S are longer. (Details D P.219 )

V ≦ 3.0 3.1 ≦ V ≦ 6.0 V ≧ 6.1 + 0.010 0 + 0.012 0 + 0.015 0

Single flat cutting (D or P)/2 ≦ KC < H/2

0 - 0.05

TC

KC

TC

KC - 0.1 0

D(P) –0.01 –0.02

–0.01 –0.02

–0.01 –0.02

About Designation Unit and Tolerance for Key Flat Cutting

ESNVJ

ESJVB

H7

T

Reduces the head diameter. HC = 0.1mm increments E (D or P) ≦ HC < H

D(P) 0

–0.005

WKC Two flats cutting

b 1 (Range of Guaranteed Shaft-diameter Precision)

x 1

(D or P)/2 ≦ WKC < H/2

0 - 0.1

HC

WKC

E In relation to the head diameter tolerance, alteration may create a straight piece with little diameter difference between the head and shaft.

◎ 0.003

(1) To align the key flat with the shaft diameter Unit of designation Shaft diameter (D) selection 0.05mm increments possible Shaft diameter (P) designation 0.005mm increments possible

Varied width parallel flats cutting (D or P)/2 ≦ KAC < H/2 KBC = 0.1mm increments only KAC < KBC < H/2

KAC KBC

◎ 0.005

- 0.1 0

- 0.1 0

KAC

KBC

◎ 0.01

R ≦ 0.5

V

D P H7 or

- 0.02 - 0.01

0 - 0.05

T

Two flats (right angled) cutting (D or P)/2 ≦ RKC < H/2

RKC

◎ 0.03

φ 0.03

RKC - 0.1 0

S 0 + 5

0

( L - S )

- 5

+ 0.05 0

+ 0.02

( L > 200

◎ 0.06

C = designated dimension

L 0

L

DKC Three flats cutting

SKD61 + Nitrided

M Material H Hardness

(D or P)/2 ≦ DKC < H/2

0 - 0.1

Standard

DKC

DKC

Surface: 900HV– Base material: 40 ± 3HRC E b 1 (Range of guaranteed shaft diameter precision) (Details D P.221 ) x 1 max. = 35 Range of guaranteed base material hardness (details D P.223 ) Range of guaranteed surface hardness for nitriding (Details D P.224 )

0 –0.1

E The tolerance is

E Nitriding may extend to the head as it is applied after dimension V and P machining. E To insert a stepped center pin with the retention diameter (D) into recess diameter (C) the following condition must be met: the recess diameter (C) ≧ the retention diameter (D) + 1.0 (Details D P.220 )

Total Length Designation

even when (D or P)/2 is designated to fit to the shaft diameter.

Four flats cutting (D or P)/2 ≦ SKC < H/2

SKC

- 0.1 SKC 0

Free Designation Shaft Diameter(P) Total Length Designation

AG °

± 0.5

Two flats (angled) cutting (D or P)/2 ≦ KGC < H/2 AG = 1° increments 0 < AG < 360 Three flats cutting at 120° (D or P)/2 ≦ KTC < H/2

■ Shaft Diameter (D) Selection Type

0 °

KGC

(2) To designate arbitrary key flat dimensions Unit of designation 0.1mm

KGC

Part Number

L 0.01mm increments

V 0.1mm increments

C 0.1mm increments

S 1mm increments

Stepped Shape

H T

Cmax.

120 ° 120 °

Type

D

- 0.1 120 ° 0

Taper Clearance

KTC

4

40.00–200.00

1.5–2.5

3.0

8

20–50 E When D4, D4.5 (V1.5 -V1.9) 20–40 L

KTC

4.5 40.00–250.00

Effective Margin(S) Long

5

2.0–3.0 2.0–3.5 2.5–4.0

3.5 4.0 4.5 5.0 5.0 5.5 6.0

9

5.5

6

6

10

Short Type

(L–S) min.

6.5

40.00–60.00

20 30

2.5–4.5

11

C ≧ V + 0.5

60.01–

7

ESNVJ

7.5

2.5–5.0 2.5–5.5

12 13

40.00–300.00

20–50

8

L

(L–S) min.

40.00–60.00 60.01–70.00 70.01–80.00

20 30 40 50

9

2.5–6.5

14

7.0

8

80.01–

10

4.0–7.5

15

8.0

■ Shaft diameter (P) 0.01mm designation type

P 0.01mm increments

C 0.1mm increments

L 0.01mm increments

E V 0.1mm increments

Part Number

S 1mm increments

H T

Cmax.

Type No.

4 40.00–200.00 3.50–3.99 4.5 40.00–250.00 4.01–4.49

1.5–1.9 1.5–2.4 2.0–2.9 2.0–3.4 2.0–3.9 2.0–4.4 2.0–4.9 2.0–5.4

2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0

20–50 E When No.4, No.4.5 (V1.5 -V1.9) 20–40 L

8

5

4.51–4.99 5.01–5.49 5.51–5.99 6.01–6.49 6.51–6.99 7.01–7.49

9

5.5

6

C ≧ V + 0.5 and C ≦ P–1.5

6

10

(L–S) min.

40.00–60.00

20 30

6.5

60.01–

11

ESJVB

7

40.00–300.00

20–50

7.5

12

L

(L–S) min.

40.00–60.00 60.01–70.00 70.01–80.00

20 30 40 50

8

7.51–7.99

2.5–5.9

13

6.5

8

10

8.01–9.99

2.5–7.9

15

8.5

80.01–

E V ≦ P–2.0

Part Number

–L–P–V–C–S

Order

251

252

(D selection type) ESNVJ8 – 200.05 – V4.5 – C5.0 – S32 (P selection type) ESJVB8 – 200.05 – P7.55 – V5.0 – C5.5 – S40

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