Standard Components For Plastic Mold 2021

SKD61 + Nitriding Concentricity ◎ 0.06 Head thickness 4mm

STRAIGHT EJECTOR SLEEVES –STANDARD–

Part Number – L – V – (KC/WKC … etc.) ESN8 – 200 – 4.0 – KC4.5

High Speed Steel SKH51 Die Steel SKD61 + Nitriding

Alterations

Alteration details D P.225

Alterations Code

Spec.

Alterations Code

Spec.

Reduces the head thickness to less than standard. TC = 0.1mm increments E 2.0 ≦ TC < 4 E Dimensions L and (L–S) become shorter by (4–TC).

Single flat cutting D/2 ≦ KC < H/2

0 - 0.02

KC

TC

TC

KC - 0.1 0

4

4mm

Reduces the head diameter. HC = 0.1mm increments E D ≦ HC < H

JIS (6/8mm)

About Designation Unit and Tolerance for Key Flat Cutting

T V Tolerance

WKC Two flats cutting D/2 ≦ WKC < H/2

Part Number

Applicable center pin shaft diameter tolerance

0 - 0.1

T V H7 Tolerance V ≦ 3.0 3.5 ≦ V ≦ 6.0 6.5 ≦ V ≦ 10.0 V ≧ 11.0 + 0.010 0 + 0.012 0 + 0.015 0 + 0.018 0

HC

WKC

※ Note that for sleeves with V dimension tolerance of H7, combination with center pins that have shaft diameter tolerance 0 –0.005 is not recommended. The reason for this is the fitting sections S are longer. (Details D P.219)

E In relation to the diameter tolerance, alteration may create a straight piece with little diameter difference between the head and shaft.

10mm

–0.01 –0.02

ESN

H7

Varied width parallel flats cutting D/2 ≦ KAC < H/2 KBC = 0.1mm increments only KAC < KBC < H/2

KAC KBC

D(P) –0.01 –0.02

- 0.1 0

- 0.1 KBC 0

KAC

(1) To align the key flat with the shaft diameter Unit of designation 0.05mm increments possible E The tolerance is 0 –0.1 even when D/2 is designated to fit to the shaft diameter.

b 1 (Range of Guaranteed Shaft-diameter Precision)

x 1

D(P) 0

–0.005

Two flats (right angled) cutting D/2 ≦ RKC < H/2

RKC

RKC - 0.1 0

◎ 0.003

R ≦ 0.5

◎ 0.005

DKC Three flats cutting D/2 ≦ DKC < H/2

V H7

0 - 0.02 ( L - S )

T = 4

- 0.02 - 0.01

0 - 0.1

φ 0.06

D

DKC

DKC

◎ 0.01

0 - 5

S

C = V + 0.5

+ 5 + 0.1

L

◎ 0.03

Four flats cutting D/2 ≦ SKC < H/2

SKC

- 0.1 SKC 0

(2) To designate

SKD61 + Nitrided

M Material H Hardness

arbitrary key flat dimensions Unit of designation 0.1mm

◎ 0.06

Surface: 900HV– Base material: 40 ± 3HRC E b 1 (Range of guaranteed shaft diameter precision) (Details D P.221 ) x 1 max. = 30 Range of guaranteed base material hardness (Details D P.223 ) Range of guaranteed surface hardness for nitriding (Details D P.224 )

AG °

± 0.5

Two flats (angled) cutting D/2 ≦ KGC < H/2 AG = 1° increments 0 < AG < 360

0 °

KGC

Standard Standard

L S

75 40

100

125

150

175

200

250

300

KGC

Total Length Designation

50(V1.5 c 40)

60(V1.5 c 40)

60

80

90

120 ° 120 °

Three flats cutting at 120° D/2 ≦ KTC < H/2

- 0.1 120 ° 0

KTC

E Note that the Stepped Center Pin's shaft diameter (D) is too large to fit in the recess (C). (Details D P.220 )

Free Designation Shaft Diameter(P) Total Length Designation

KTC

Part Number

V Selection

H

L

Type

D

75 100 125 150

1.5

Stepped Shape

4

7

75 100 125 150 175 200

2.0 2.5

Taper Clearance

75 100 125 150

1.5

4.5

75 100 125 150 175 200 75 100 125 150 175 200

2.0 2.5

8

Effective Margin(S) Long

5

2.0 2.5 3.0

Short Type

5.5 75 100 125 150 175 200

2.0 2.5 3.0 3.5 2.5 3.0 3.5 4.0 2.5 3.0 3.5 4.0

9

6

75 100 125 150 175 200 250

6.5 75 100 125 150 175 200 250

10

ESN

7

75 100 125 150 175 200 250

2.5 3.0 3.5 4.0 4.5 5.0

7.5 75 100 125 150 175 200 250

3.0 3.5 4.0 4.5 5.0 4.0 4.5 5.0 5.5 6.0

11

8 9

75 100 125 150 175 200 250

100 125 150 175 200 250 300 6.0 6.5 7.0 100 125 150 175 200 250 300 6.0 7.0 8.0 100 125 150 175 200 250 300 8.0 9.0 100 125 150 175 200 250 300 8.0 10.0 100 125 150 175 200 250 9.0 100 125 150 175 200 250 300 10.0 11.0 12.0

14 15 17

10 12

13

18

16

21

Part Number –

L –

V

Delivery Quotation

Order

– 100 – 4.0

ESN8

253

254

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