Standard Components For Plastic Mold 2021

SKD61 + Nitriding Concentricity ◎ 0.06 Head thickness JIS

STRAIGHT EJECTOR SLEEVES –STANDARD–

Part Number – L – V – (KC/WKC … etc.) ESJ8 – 200 – 4 – KC4.0

High Speed Steel SKH51 Die Steel SKD61 + Nitriding

Alterations

Alteration details D P.225

Alterations Code

Spec.

Alterations Code

Spec.

Reduces the head thickness to less than standard. TC = 0.1mm increments E T/2 ≦ TC < T E D imensions L and (L–S) become shorter by (T–TC).

Single flat cutting D/2 ≦ KC < H/2

0 - 0.05

TC

KC

TC

KC - 0.1 0

4

4mm

Reduces the head diameter. HC = 0.1mm increments E D ≦ HC < H

About Designation Unit and Tolerance for Key Flat Cutting

JIS (6/8mm)

WKC Two flats cutting D/2 ≦ WKC < H/2

T D Tolerance D ≦ 12 –0.01 –0.03 T V H7 Tolerance V ≦ 3 D ≧ 15 –0.01 –0.02

T V Tolerance

0 - 0.1

Part Number

Applicable center pin shaft diameter tolerance

HC

WKC

E In relation to the diameter tolerance, alteration may create a straight piece with little diameter difference between the head and shaft.

10mm

※  Note that for sleeves with V dimension tolerance of H7, combination with center pins that have shaft diameter tolerance 0 –0.005 is not recommended. The reason for this is the fitting sections S are longer. (Details D P.219 )

Varied width parallel flats cutting D/2 ≦ KAC < H/2 KBC = 0.1mm increments only KAC < KBC < H/2

KAC KBC

–0.01 –0.02

ESJ

H7

D(P) –0.01 –0.02

- 0.1 0

- 0.1 0

(1) To align the key flat with the shaft diameter Unit of designation 0.05mm increments possible

KAC

KBC

3.5 ≦ V ≦ 6 6.5 ≦ V ≦ 10 V ≧ 12

+ 0.010 0

+ 0.012 0

+ 0.015 0

+ 0.018 0

D(P) 0

x 1

b 1 (Range of Guaranteed Shaft-diameter Precision)

–0.005

Two flats (right angled) cutting D/2 ≦ RKC < H/2

RKC

RKC - 0.1 0

◎ 0.003

0 –0.1

E The tolerance is

◎ 0.005

even when D/2 is designated to fit to the shaft diameter.

DKC Three flats cutting D/2 ≦ DKC < H/2

0 - 0.1

R ≦ 0.5

DKC

DKC

H7 V D

◎ 0.01

φ 0.06

- 0.05 0

T

Four flats cutting D/2 ≦ SKC < H/2

◎ 0.03

0 - 5

( L - S )

SKC

S

(2) To designate

- 0.1 SKC 0

+ 0.1 L + 5

arbitrary key flat dimensions Unit of designation 0.1mm

C = V + 0.5

◎ 0.06

SKD61 + Nitrided

AG °

M Material H Hardness

± 0.5

Two flats (angled) cutting D/2 ≦ KGC < H/2 AG = 1° increments 0 < AG < 360

Surface: 900HV– Base material: 40±3HRC E b 1 (Range of guaranteed shaft diameter precision) (Details D P.221 ) x 1 max. = 35 Range of guaranteed base material hardness (Details D P.223 ) Range of guaranteed surface hardness for nitriding (Details D P.224 )

0 °

KGC

Standard Standard

KGC

L 100 120 140 160 180 200 225 250 275 300 325 350 375 400 425 450 475 500 S 50(V1.5 c 40) 75 100 115 150 E Note that the Stepped Center Pin's shaft diameter (D) is too large to fit in the recess (C). (Details D P.220 )

Total Length Designation

120 ° 120 °

Three flats cutting at 120° D/2 ≦ KTC < H/2

- 0.1 120 ° 0

KTC

Free Designation Shaft Diameter(P) Total Length Designation

KTC

Part Number

V Selection

H T

L

Type D

Stepped Shape

100 120 140

1.5

4

Taper Clearance

100 120 140 160 180 200

2 2.5

8

100 120 140

1.5

4.5

100 120 140 160 180 200 100 120 140 160 180 200 225

2 2.5

Effective Margin(S) Long

2 2.5 3

5

250 275 300

3

Short Type

9

100 120 140 160 180 200 225

2 2.5 3

5.5

250 275 300

3

6

6 100 120 140 160 180 200 225 250 275 300

2 2.53 3.5 4

10

325 350 375 400 425 450

3 3.5

6.5 100 120 140 160 180 200 225 250 275 300

2 2.53 3.5 4

325 350 375 400 425 450

3 3.5 4

11

7 100 120 140 160 180 200 225 250 275 300

2 2.5 3 3.5 4 4.5

325 350 375 400 425 450

3 3.5 4 4.5 3 3.5 4 4.5

ESJ

7.5 100 120 140 160 180 200 225 250 275 300

12

325 350 375

3.5 4 4.5

2 2.5 3 3.5 4 4.5 5 5.5

8 100 120 140 160 180 200 225 250 275 300

13

325 350 375 400 425 450

3 3.54 4.5 5

475 500 5

2 2.5 3 3.5 4 4.5 5 5.5

9 100 120 140 160 180 200 225 250 275 300

14

325 350 375 400 425 450

3 3.54 4.5 5

475 500 5 5.56

8

10 100 120 140 160 180 200 225 250 275 300 325 350 375 400 425 450

4 4.55 5.5 6 6.5 7

15

475 500 5 5.56 6.5 7

12 100 120 140 160 180 200 225 250 275 300 325 350 375 400 425 450

4 4.55 5.5 6 6.5 7 8 8.5

17

475 500 5 5.56 6.5 7 8

20 25

15 20

200 225 250 275 300 325 350 375 400 425 450 475 500 910 200 225 250 275 300 325 350 375 400 425 450 475 500 12 15

Part Number – L – V ESJ6.5 – 120 – 2.5

Delivery Quotation

Order

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