Standard Components For Plastic Mold 2021

SKD61 + Nitriding Concentricity ◎ 0.06 Head thickness 4mm

STRAIGHT EJECTOR SLEEVES –L DIMENSION DESIGNATION TYPE–

Part Number – L – V – (KC/WKC … etc.) ESN–LC8 – 196.25 – V4.0 – KC4.5

High Speed Steel SKH51 Die Steel SKD61 + Nitriding

Alterations

Alteration details D P.225

Alterations Code

Spec.

Alterations Code

Spec.

Reduces the head thickness to less than standard. TC = 0.1mm increments E 2.0 ≦ TC < 4, 4–TC ≦ Lmax.–L (Dimension L remains unchanged) E Z dimension becomes shorter by (4–TC).

Single flat cutting D/2 ≦ KC < H/2

KC

KC - 0.1 0

0 - 0.02

TC

4mm

TC

4

JIS (6/8mm)

T V H7 Tolerance V ≦ 3.0 3.5 ≦ V ≦ 6.0 6.5 ≦ V ≦ 10.0 V ≧ 11.0 + 0.010 0 + 0.012 0 + 0.015 0 + 0.018 0

About Designation Unit and Tolerance for Key Flat Cutting

T V Tolerance

Part Number

Applicable center pin shaft diameter tolerance

WKC Two flats cutting D/2 ≦ WKC < H/2

Reduces the head diameter. HC = 0.1mm increments E D ≦ HC < H

0 - 0.1

※ Note that for sleeves with V dimension tolerance of H7, combination with center pins that have shaft diameter tolerance 0 –0.005 is not recommended. The reason for this is the fitting sections S are longer. (Details D P.219 )

10mm

WKC

HC

–0.01 –0.02

ESN–LC

H7

E In relation to the diameter tolerance, alteration may create a straight piece with little diameter difference between the head and shaft. Performs C chamfering on the tip. CGX = 0.1mm increments E 0.2 ≦ CGX ≦ 1.5 and CGX ≦ –0.1 X Combination with RGX/CGZ/RGZ not available D–V 2 Performs R chamfering on the tip. RGX = 0.1mm increments E 0.3 ≦ RGX ≦ 1.5 and RGX ≦ 2 –0.1 X Combination with CGX/CGZ/RGZ not available Performs boring C chamfering on the tip. CGZ = 0.1mm increments E 0.2 ≦ CGZ ≦ 1.0 and CGZ ≦ D–V 2 –0.1 X Combination with CGX/RGX/RGZ not available D–V Performs boring R chamfering on the tip. RGZ = 0.1mm increments E 0.5 ≦ RGZ ≦ 1.0 and RGZ ≦ D–V 2 –0.1 X Combination with CGX/RGX/CGZ not available

Varied width parallel flats cutting D/2 ≦ KAC < H/2 KBC = 0.1mm increments only KAC < KBC < H/2

D(P) –0.01 –0.02

KAC KBC

- 0.1 0

- 0.1 0

(1) To align the key flat with the shaft diameter Unit of designation 0.05mm increments possible E The tolerance is 0 –0.1 even when D/2 is designated to fit to the shaft diameter.

KAC

KBC

x 1

b 1 (Range of Guaranteed Shaft-diameter Precision)

D(P) 0

± 0.05 CGX 45 °

–0.005

CGX

Two flats (right angled) cutting D/2 ≦ RKC < H/2

RKC

◎ 0.003

RKC - 0.1 0

L

◎ 0.005

± 0.1

RGX

R ≦ 0.5

DKC Three flats cutting D/2 ≦ DKC < H/2

V H7

RGX

◎ 0.01

0 - 0.1

- 0.02 - 0.01

0 - 0.02

T = 4

DKC

DKC

D

φ 0.06

L

0 - 5

Z

S

◎ 0.03

+ 0.02

+ 0.05 0

Four flats cutting D/2 ≦ SKC < H/2

0 ( L > 200

SKC

(2) To designate

L

L

C = V + 0.5

CGZ ± 0.05

- 0.1 SKC 0

arbitrary key flat dimensions Unit of designation 0.1mm

◎ 0.06

CGZ

45 °

SKD61 + Nitrided

AG °

± 0.5

M Material H Hardness

Two flats (angled) cutting D/2 ≦ KGC < H/2 AG = 1° increments 0 < AG < 360

L

Surface: 900HV Base material: 40 ± 3HRC E b 1 (Range of guaranteed shaft diameter precision) (Details D P.221 ) x 1 max. = 30 Range of guaranteed base material hardness (Details D P.223 ) Range of guaranteed surface hardness for nitriding (Details D P.224 )

Standard

0 °

E S dimension depends on the designated L dimension. S = L–Z L 50.00– 75.00 75.01– 100.00 100.01– 125.00

KGC

KGC

RGZ ± 0.1

Total Length Designation

125.01– 150.00

150.01– 175.00

175.01– 200.00

200.01– 250.00

250.01– 300.00

120 ° 120 °

RGZ

Three flats cutting at 120° D/2 ≦ KTC < H/2

- 0.1 120 ° 0

Free Designation Shaft Diameter(P) Total Length Designation

KTC

Z

35 50(V1.5 c 60) 75(V1.5 c 85) 90(V1.5 c 110)

115

120

170

210

L

KTC

E Note that the Stepped Center Pin's shaft diameter (D) is too large to fit in the recess (C). (Details D P.220 )

Part Number

L 0.01mm increments

V Selection

Stepped Shape

H

Type

D

Taper Clearance

50.00–150.00

1.5

4

7

50.00–200.00

2.0 2.5

Effective Margin(S) Long

50.00–150.00

1.5

4.5

Short Type

50.00–200.00

2.0 2.5

8

5

50.00–200.00

2.0 2.5 3.0

5.5

50.00–200.00

2.0 2.5 3.0 3.5

9

6

50.00–250.00

2.5 3.0 3.5 4.0

6.5

50.00–250.00

2.5 3.0 3.5 4.0

ESN–LC

10

7

50.00–250.00

2.5 3.0 3.5 4.0 4.5 5.0

7.5

50.00–250.00

3.0 3.5 4.0 4.5 5.0

11

8

50.00–250.00

4.0 4.5 5.0 5.5 6.0

9

80.00–300.00

6.0 6.5 7.0

14

10

80.00–300.00

6.0 7.0 8.0

15

12

80.00–300.00

8.0 9.0

17

13

80.00–300.00

8.0 9.0 10.0

18

16

80.00–300.00

10.0 11.0 12.0

21

E For L dimension less than 50mm, please use Short Ejector Sleeves ECB/ECBB. (Only for D4/5/6/7/8/10) D P.267 Delivery Quotation Order Part Number – L – V ESN–LC8 – 123.65 – V4.0

257

258

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