Standard Components For Plastic Mold 2021

Die Steel SKD61 + Nitrided

STRAIGHT EJECTOR SLEEVES FOR DIE CAST

Part Number – L – V –

(KC/WKC...etc.)

High Speed Steel SKH51 Die Steel SKD61 + Nitriding

Alterations

DESL8 – 200.1 – V 4.0

KC 4.5

Alteration details D P.225

Alterations Code

Spec.

Alterations Code

Spec.

Single flat cutting KC = 0.1mm increments D/2 ≦ KC < H/2 Two flats cutting WKC = 0.1mm increments D/2 ≦ WKC < H/2

Reduces the head thickness to less than standard. TC = 0.1mm increments E 5.0 ≦ TC < 10,10–TC ≦ Lmax.–L (Dimensions L and (L–S) remain unchanged)

KC

0 - 0.05 TC

0 - 0.1

TC

4mm

KC

10

JIS (6/8mm)

Applicable center pin shaft diameter tolerance

T V Tolerance

Part Number

Reduces the head diameter. HC = 0.1mm increments E D ≦ HC < H

WKC

WKC - 0.1 0

–0.01 –0.02 (Details D P.219 )

10mm

DESL

H7

HC

E  In relation to the diameter tolerance, alteration may create a straight piece with little diameter difference between the head and shaft. Two-step recessing (Makes recess C into two-step and widens it) CW = 0.1mm increments W = 5mm increments E V + 1.0 ≦ CW ≦ V max. + 0.5 E 10 ≦ W ≦ L–S–10, W ≦ 200 Performs C chamfering on the tip. CGX = 0.1mm increments E 0.2 ≦ CGX ≦ 1.5 and CGX ≦ –0.1 X Combination with RGX/CGZ/RGZ not available D–V 2 Performs R chamfering on the tip. RGX = 0.1mm increments E 0.3 ≦ RGX ≦ 1.5 and RGX ≦ –0.1 X Combination with CGX/CGZ/RGZ not available Performs boring C chamfering on the tip. CGZ = 0.1mm increments E 0.2 ≦ CGZ ≦ 1.0 and CGZ ≦ D–V 2 –0.1 X Combination with CGX/RGX/RGZ not available D–V 2 Performs boring R chamfering on the tip. RGZ = 0.1mm increments E 0.5 ≦ RGZ ≦ 1.0 and RGZ ≦ D–V 2 –0.1 X Combination with CGX/RGX/CGZ not available

Varied width parallel flats cutting KAC, KBC = 0.1mm increments only D/2 ≦ KAC < KBC < H/2 Two flats (right angled) cutting RKC = 0.1mm increments D/2 ≦ RKC < H/2 Varied width parallel flats cutting DKC = 0.1mm increments D/2 ≦ DKC < H/2

D(P) –0.01 –0.02

KAC KBC

- 0.1 0

- 0.1 0

KAC

KBC

x 1

b 1 (Range of Guaranteed Shaft-diameter Precision)

D(P) 0

–0.005

T D Tolerance D ≦ 10

◎ 0.003

RKC

CW

RKC - 0.1 0

D = 12 –0.01 –0.03

–0.01 –0.02

◎ 0.005

+ 5 0

R ≦ 0.5

W

0 - 0.05

T = 10

± 0.05 CGX 45 °

◎ 0.01

C = V + 0.5

T V H7 Tolerance V ≦ 3.0 3.5 ≦ V ≦ 6.0 V ≧ 6.5 + 0.010 0 + 0.012 0 + 0.015 0

DKC

φ 0.06

S 0 + 5

0 DKC - 0.1

- 5 0

( L - S )

DKC

CGX

+ 0.1

◎ 0.03

L 0

L

KGC 0 ° AG ° ± 0.5

Two flats (angled) cutting KGC = 0.1mm increments AG = 1° increments D/2 ≦ KGC < H/2, 0 < AG < 360

◎ 0.06

RGX

± 0.1

KGC

RGX

SKD61 + Nitrided

M Material h Hardness

Standard

Surface 900HV– Base material 40 ± 3HRC E  b 1 (Range of guaranteed shaft diameter precision) (Details

L

L S

50.0–100.0

100.1–150.0

150.1–200.0

200.1–250.0

250.1–300.0

120 ° 120 °

Total Length Designation

Three flats cutting at 120° KTC = 0.1mm increments E D/2 ≦ KTC < H/2

CGZ ± 0.05

0 - 0.1 120 °

D P.221 ) x 1 max. = 40

30

40

50

60

70

KTC

CGZ

Free Designation Shaft Diameter(P) Total Length Designation

KTC

Range of guaranteed base material hardness (Details D P.223 ) Range of guaranteed surface hardness for nitriding (Details D P.224 )

45 °

E Note that the Stepped Center Pin's retention diameter (D) cannot fit in the recess (C) of DESL. (Details D P.220 )

L

RGZ ± 0.1

Part Number

L 0.1mm increments

V 0.5mm increments

Stepped Shape

RGZ

H

Type

D

L

Taper Clearance

6

2.5 – 4.0

10

Effective Margin(S) Long

50.0–250.0

8

2.5 – 6.0

13

Short Type

DESL

10

2.5 – 8.0

15

50.0–300.0

12

3.0 –10.0

17

E DESL: Nitriding may extend to the head as it is applied after dimension V machining.

Part Number – L – V DESL8 – 200.1 – V 4.5

Order

Quotation

Delivery

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