Standard Components For Plastic Mold 2021

SKD61 + Nitriding Concentricity ◎ 0.03 Head thickness 4mm/JIS

STEPPED EJECTOR SLEEVE

PartNumber–L–V–P–C–N–S ESNVF8 – 200.05 – V4.0 – P7.05 – C4.5 – N120 – S30 ESJVF10 – 200.05 – V4.5 – P7.55 – C6.0 – N120 – S30

High Speed Steel SKH51 Die Steel SKD61 + Nitriding

Order

Quotation

Delivery

4mm

– (KC/WKC...etc.)

PartNumber–L–V–P–C–N–S

JIS (6/8mm)

T L Tolerance L ≦ 200 L > 200

Head thickness (T)

Alterations

T P Tolerance

T D Tolerance

T T Tolerance

T V Tolerance

ESNVF6 – 150.00 – V2.5 – P5.50 – C3.1 – N80 – S30 – KC3.5 ESJVF6 – 150.00 – V3.0 – P5.50 – C4.0 – N80 – S30 – KC3.5

Part Number

Applicable center pin shaft diameter tolerance

T V H7 Tolerance

Alteration details D P.225

10mm

※  Note that for sleeves with V dimension tolerance of H7, com- bination with center pins that have shaft diameter tolerance 0 –0.005 is not recommended. The reason for this is the fitting sections S are longer. (Details D P.219 )

4mm (T4)

–0.01 –0.02 –0.02 –0.04

0 –0.02 0 –0.05

ESNVF

V ≦ 3.0 3.1 ≦ V ≦ 6.0 V ≧ 6.1 + 0.010 0 + 0.012 0 + 0.015 0

+

Alterations Code

Spec.

Alterations Code

Spec.

+ 0.05 0

0.02 0

–0.01 –0.02

–0.01 –0.02

H7

6/8mm (JIS)

ESJVF

D(P) –0.01 –0.02

Reduces the head thickness to less than standard. TC = 0.1mm increments E T/2 ≦ TC < T, T–TC ≦ Lmax.–L (Dimensions L, N, (L–S) remain unchanged) E TC tolerance is equal to T dimension tolerance.

Single flat cutting D/2 ≦ KC < H/2

+ 5 0

- 5 0

KC

L - S )

S

KC - 0.1 0

TC

D(P) 0

TC

–0.005

R ≦ 0.5

T

Step R

About Designation Unit and Tolerance for Key Flat Cutting

◎ 0.003

Two flats cutting D/2 ≦ WKC < H/2

Reduces the head diameter. HC = 0.1mm increments E D ≦ HC < H

WKC

0 - 0.1

WKC

◎ 0.005

HC

E  In relation to the diameter tolerance, alteration may create a straight piece with little diameter difference between the head and shaft.

V

H7

Varied width parallel flats cutting D/2 ≦ KAC < H/2 KBC = 0.1mm increments only KAC < KBC < H/2

◎ 0.01

T

b 2

- 0.01 - 0.02

φ 0.03

KAC KBC

P

(1) To align the key flat with the retention diameter Unit of designation 0.05mm increments possible E  The tolerance is 0 –0.1 even when D/2 is designated to fit to the retention diameter.

+ 5 0

0 - 5

- 0.1 0

- 0.1 0

( L - N )

N

KAC

KBC

◎ 0.03

C = designated dimension

L

◎ 0.06

SKD61 + Nitrided

M Material H Hardness

Two flats (right angled) cutting D/2 ≦ RKC < H/2

RKC

Surface: 900HV– Base material: 40 ± 3HRC E Range of guaranteed retention diameter (D) precision (Details D P.221 ) Range of guaranteed base material hardness (Details D P.223 ) Range of guaranteed surface hardness for nitriding (Details D P.224 ) Step R (Details D P.222 ) E Range of guaranteed tip-diameter precision (b 2 ) (Details D P.222 )

RKC - 0.1 0

Standard

E Nitriding may extend to the head as it is applied after dimension V and P machining. E  Note that, the recess diameter (C) ≧ the retention diameter (D) + 1.0 is necessary in order to be able to insert a stepped center pin's retention diameter (D) into the recessed hole (C). (Details D P.220 )

Total Length Designation

Three flats cutting D/2 ≦ DKC < H/2

DKC

0 - 0.1

DKC

DKC

Free Designation Shaft Diameter(P) Total Length Designation Shaft Diameter(P)

■ Head thickness 4mm

(2) To designate arbitrary key flat dimensions Unit of designation 0.1mm

Four flats cutting D/2 ≦ SKC < H/2

V 0.1mm increments

L 0.01mm increments

C 0.1mm increments

E P 0.01mm increments

SKC

1mm increments

Part Number

- 0.1 SKC 0

Cmax.

H T

Type

D

N

S

Stepped Shape

AG °

± 0.5

1.5–2.0 3.00–3.95 2.0–2.5 3.50–4.45 2.0–3.0 3.50–4.95 2.0–3.5 3.50–5.45 2.0–4.0 4.00–5.95 2.0–4.5 4.00–6.45 2.0–5.0 4.00–6.95 2.0–5.5 4.00–7.45 2.5–6.0 4.00–7.95 2.5–6.9 4.50–8.95

Two flats (angled) cutting D/2 ≦ KGC < H/2 AG = 1° increments 0 < AG < 360

7

2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.5

4

50.00–200.00

Taper Clearance

0 °

KGC

4.5

8

KGC

5

Effective Margin(S) Long

50.00–250.00

20–50

5.5

120 ° 120 °

9

L

(L–S) min.

Three flats cutting at 120° D/2 ≦ KTC < H/2

C ≧ V + 0.5 and C ≦ P–1.0

Short Type

- 0.1 120 ° 0

50.00–60.00

20 30

6

KTC

L - 3

60.01–

N ≧

6.5

KTC

ESNVF

4

10

and (L–N) ≧ 10

7

7.5

50.00–300.00

11

8 9

20–50

14

L

(L–S) min.

50.00–60.00 60.01–70.00 70.01–80.00

20 30 40 50

C ≧ V + 0.5 and C ≦ P–1.5

2.5–7.9 4.50–9.95

15

8.5

10

80.01–

E Limit of P D = 4–8 c P ≧ V + 1.5, D = 9–10 c P ≧ V + 2.0 ■ Head thickness JIS

V 0.1mm increments

C 0.1mm increments

N 1mm increments

L 0.01mm increments

E P 0.01mm increments

Part Number

S 5mm increments

Cmax.

H T

Type

D

2.0–3.0 3.50–4.95 2.0–3.5 3.50–5.45 2.0–4.0 4.00–5.95

3.5 4.0 4.5 5.0 5.0 5.5 6.0 7.0

5

9

5.5

20–50

10

6

50.00–300.00

6

L

(L–S) min.

C ≧ V + 0.5 and C ≦ P–1.0

4.00–6.45 4.00–6.95

6.5

50.00–60.00

20 30

L - 3

2.0–4.5

11

60.01–

N ≧

7

ESJVF

and (L–N) ≧ 10

2.0–5.0 4.00–7.45 2.5–5.5 5.00–7.95 3.0–6.5 6.00–8.95

12 13 14

7.5

8 9

20–50 (L–S) ≧ 50

70.00–300.00

8

C ≧ V + 0.5 and C ≦ P–1.5

3.5–7.5 6.00–9.95

15

8.0

10

269

270

E Limit of P D = 5–8 c P ≧ V + 1.5, D = 9–10 c P ≧ V + 2.0

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