Standard Components For Plastic Mold 2021

STRAIGHT CENTER PINS

ALTERATION GUIDE FOR STRAIGHT CENTER PINS

Applicable Products

Items

Alteration

Code

Specifications

STRAIGHT CENTER PINS WITH TIP PROCESS

Precision key flat cutting

Precision single flat cutting Range of designation (DorP)/2 ≦ VKC < H/2 E High speed steel SKH51 only applicable Precision two flats cutting Range of designation (DorP)/2 ≦ VWC < H/2 E High speed steel SKH51 only applicable

Shape C

Shape G

Shape T

Shape R

Shape B

Shaft diameter

VKC

Shape

To make a flat at the shaft diameter position for straight type

Applicable ejector sleeve hole diameter (V) tolerance

- 0.02 VKC 0

Center pin shaft diameter tolerance

Precision key flat cutting

T

L

VWC

- 0.02 VWC 0

Head thickness (T)

Shaft diameter Tolerance

KC

M Material

Shaft Diameter (D) Selection Type

Shaft Diameter (P) Designation Type

Key flat cutting

Unit of designation • Straight Shaft diameter fixed type (D/2)……0.05 mm increments possible Shaft diameter designation 0.01 mm increments type (P/2)……0.005 mm increments possible Shaft diameter designation 0.1 mm increments type (P/2)……0.05 mm increments possible Designation method • VKC2.82 (When P5.64) • VWC3.375 (When P6.75) • KC2.61 (When P5.22) • WKC3.085 (When P6.17) • RKC2.74 (When P5.48) • DKC3 (When D6) • KGC1.5 – AG125 (When D3) • KTC3.085 (When P6.17)

Single flat cutting Range of designation (DorP)/2 ≦ KC < H/2

CPH–5L □ CPHE–5L □ CPHJ–5L □ CPHJE–5L □

CPHG–5L □ CPHGE–5L □ CPHJG–5L □ CPHJGE–5L □

KC

0 –0.005

0 –0.005

+ 0.005 0 + 0.01 0 or H7 + 0.005 0 + 0.01 0 or H7 + 0.01 0 or H7

P.277

P.279

4 mm (T4)

- 0.1 KC 0

–0.01 –0.02

–0.01 –0.02

P.277

P.279

Key flat cutting

SKH51

Two flats cutting Range of designation (DorP)/2 ≦ WKC < H/2

0 –0.005

0 –0.005

P.277

P.279

WKC

6 / 8 mm (JIS)

- 0.1 WKC 0

–0.01 –0.02

–0.01 –0.02

P.277

P.279

Key flat cutting

Varied dimension key flats cutting Range of designation

CPN–5L □ CPJ–5L □

CPNG–5L □ CPJG–5L □

4 mm (T4)

SKD61 + Nitriding

P.281

P.283

KAC KBC

Reference tolerance

–0.01 –0.02

(DorP)/2 ≦ KAC KAC < KBC < H/2

6 / 8 mm (JIS)

–0.01 –0.02

P.283

P.281

KBC - 0.1 0

KAC - 0.1 0

Key flat cutting

E The tolerance values for shaft diameter are representative ones. For details, refer to the respective standards. ■ Selection method for straight center pins with tip processed ■ Quick Reference Table of Codes for Straight Center Pins with Tip Processed Specifications Shaft Diameter (D) Selection Type CP □ (E) –5L □

Two flats (right angled) key cutting Range of designation (DorP)/2 ≦ RKC < H/2

To designate an arbitrary flat size

RKC

- 0.1 RKC 0

Key flat cutting

Three flats cutting Range of designation (DorP)/2 ≦ DKC < H/2

DKC

KC

CP □ G (E) –5L □

Shaft Diameter (P) Designation Type

0

DKC - 0.1

DKC

Unit of designation 0.1 mm increments Designation method • VKC1.4 • VWC2.3 • KC1.4 • WKC2.3 • KAC1.4–KBC1.6

Key flat cutting (angled) ± 0.5 0 ° AG ° KGC

Tip process code

Material and Tolerance Codes

Aside from reference plane (0°), an angle for key cutting can be specified.

KGC

Head thickness (T)

Range of designation (DorP)/2 ≦ KGC < H/2 AG = 1° increments 0 < AG < 360

Shaft diameter Tolerance

Shape Tip process code

Material and Tolerance Codes

M Material

C (C chamfered)

Shape

0 –0.005

Key flat cutting (angled)

H

• RKC1.4 • DKC1.7 • KGC1.4–AG85 • KTC2.3

4 mm (T4)

Processed tip

120 °

Three flats cutting at 120° distribution. Range of designation (DorP)/2 ≦ KTC < H/2

KTC

–0.01 –0.02

120 °

HE

G (Cone)

Straight Center Pins

120 °

SKH51

(Shaft diameter)

0

- 0.1 KTC

0 –0.005

HJ

6 / 8 mm (JIS)

Head diameter change

Reduces the head diameter. Range of designation DorP ≦ HC < H and DorP ≧ 1.5

–0.01 –0.02

HJE

T (Tapered)

Key Alteration

L

Unit of designation 0.1 mm increments

HC

Designation method HC6.5 E In relation to the diameter tolerance, alteration may create a straight piece with little diameter difference between the head and shaft.

4 mm (T4)

N

SKD61 + Nitriding

*Reference tolerance

Head diameter change (precision)

R (R chamfered)

6 / 8 mm (JIS)

–0.01 –0.02

Reduces the head diameter. (Precision) Range of designation DorP + 0.5 ≦ HCC < H−0.3 and DorP ≧ 1.5

J

HCC

Unit of designation 0.1 mm increments

Designation method HCC6.1

B (Spherical)

Head thickness change

Reduces the head thickness to less than standard. Dimension L remains unchanged. Range of designation

TC

Unit of designation 0.1 mm increments

TC

T/2 ≦ TC < T

Designation method TC3.5

■ Material characteristics of center pins

T

E DorP ≧ 1.5 E T–TC ≦ Lmax.–L D owel hole boring E Available when head diameter ≧ 4

Die Steel SKD61 + Nitriding

Dowel hole boring 0 d + 0.1

High Speed Steel SKH51

Machining characteristics

1

3

5

M Material

Designation method NC

NC

T d ℓ 4 2 3 6 3 5 8

(Poor)

(Good)

(Excellent)

X Combination with other than NHC / NHN not available

Surface: 900 HV– Base material: 40–45

58 – 60

H Hardness

HRC

T

1 kgf/mm 2 = 9.81 N/mm 2 1 cal/cm ・ sec ・ °C = 418.6W/(m ・ K) 1 kgf ・ m/cm 2 = 9.81 J/cm 2

Conversion expression

Dowel hole + Spring pin d

Dowel hole boring + Spring pin driving E Available when head diameter ≧ 4

5 4 3 3

4 3 4 3

Abrasion resistance

Designation method NCW

Ability to be mirror–finished

Machining Characteristics

NCW

T d ℓ 1 4 2 5 6 3 8

X Combination with other than NHC / NHN not available

Toughness

Corrosion resistance

T

E Use these data for reference only as it is dependent on specific heat treatment and usage conditions.

[g/cm 3 ]

8.2

7.75

Density

Numbering

Numbering at the back part of the head Electrolytic marking of ID code at the back of the head. (Round-Gothic font in 1.8 mm) Available characters 10 numerals (0 to 9), and 26 Alphabets (A to Z) Range of designation One character when 2 ≦ H < 4.9

Modulus of longitudinal elasticity Coefficient of thermal expansion Thermal conductivity coefficient

[kgf/mm 2 ]

22300

21000

Physical Characteristics

A13

[ × 10 –6 /K (°C)] [cal/cm ・ sec ・ °C]

10.1

10.8

NHC

Two or less characters when 5 ≦ H < 6.9 (Only the first character may be an alphabet.) Three or less characters when 7 ≦ H (Only the first character may be an alphabet.)

3

0.051

0.061

Designation method NHC–6 NHC–23 NHC–A90 E Available when head diameter H ≧ 2 X In some cases, processing is not possible if the back side of the head cannot accommodate the character size of 1.8 in length x 1.8 of width. Automatic sequential numbering on the head Automatically adds sequential numbers at the back of the head of each pin when multiple center pins of identical size are ordered. Available characters Same as NHC (see above) Range of designation Same as NHC (see above) Designation method When 3 pieces are ordered with NHN–1 Sequential numbers starting from 1, 2, 3 are added at the back of each head piece. When 10 pieces are ordered with NHN–A15 Sequential numbers starting from A15, A16, A17...A23, A24 are added at the back of each head piece. E Available when head diameter H ≧ 2 E Only available when two or more pieces of identical size are ordered. X In some cases, processing is not possible if the back side of the head cannot accommodate the character size of 1.8 in length x 1.8 of width.

[kgf/mm 2 ]

235

135

Tensile strength

Mechanical Characteristics

[kgf ・ m/cm 2 ]

2

4

Charpy impact values

Numbering

1

2

3

NHN

A1

A2

A3

275

276

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