Standard Components For Plastic Mold 2021

High Speed Steel SKH51 D 0 –0.005

ONE–STEP CENTER PINS –SHAFT DIAMETER (D) SELECTION TIP (A/V) TOLERANCE : ± 0.005 / ± 0.01 TYPE–

Precision

Standard

E To specify the shaft diameter, refer to the shaft diameter specification type on D P.293 .

Type

Flange thickness 4 mm

Flange thickness JIS

Flange thickness (T)

T Tolerance D

Designation 0.01 mm unit

0.1 mm unit

Applicable ejector sleeve hole diameter tolerance + 0.005 0 E Note that for sleeves with V dimen- sion tolerance of 0 –0.005 , combina- tion with center pins that have shaft diameter tolerance + 0.01 0 is not recommended. The reason for this in the fitting sections of H7 ejector sleeve are longer. Details D P.219

4 mm JIS (6/8 mm) Nitriding Die Steel SKD61 High Speed Steel SKH51 Die Steel SKD61 +

Type

Type

ℓ max.

Step Shape D

H T H T

L

F

A Vmin.

C/R

Flange thickness 4 mm

Flange thickness JIS

CPH –5

1 70.00 – 200.00

15 20 25 30 35 40 45

4 mm (T4)

0.50

3

3

No need to designate if no tip processing is required

1.5

CPV –5

70.00 – 250.00

2

4 5 6

4 5 6 7

0 –0.005

0.70

4

Step D only 0.1 ≦ C ≦ 1.5 and C < D–A 2 Step E only R ≧ 0.3 and R ≦ D–A 2

2.5

CPHJ–5

3

4/6/8 mm (JIS)

Range of guaranteed shaft diameter precision (Details D P.221 ) Range of guaranteed base material hardness (details D P.223 )

M material SKH51 H hardness 58 – 60 HRC

3.5

1.00

CPVJ–5

A B C D E

C G T R B

70.00 – 300.00

7

4

D > A ≧ V Step A If selected, no need to designate A

8

4.5

CPH–5 CPV–5

CPHJ–5 CPVJ–5

1.50

8

Shape (Tip shape: V is a dimension prior to tip machining.)

F ≧ 50.00

5

4

Step (step shape) Select from A – E in the figure below

9

5.5

6

9

6

10

No need to designate Shape if no tip processing is required

R ≦ 0.5 ( D ≦ 2

R ≦ 0.3 )

Step A

(Not processed)

Select from the figure on the right

Shape

D (P) –0.01 –0.02

6.5 7

50

10

11

70.00 – 350.00

2.00

D (P) 0

8 9

11 14 15 17

13 14 15 17

α= 0

–0.005

8

10 12

Total Length Designation Shaft Diameter(P) Total Length Designation

- 0.02 0

T

L

+ 0.05

E Step E is D ≧ 1.5 E For ℓmin., refer to the standard diagram

ℓ ≧ 0 . 5 +α

F

0

( L > 200

+ 0.02 L 0

+ 0.05

Type – L – F – A – V – C (R) – Tip dimension (K/S/G/Q) CPH–5EC 6 – 350.00 – F330.00 – A5.00 – V4.50 – R0.5 – G2.0

L

0 . 5 ≦ G < V / 2 Designation 0.1 mm unit α= G θ< 45 ° (Calculation of θ D P.1193 )

C

0

(C chamfered)

Order

Two– stepshape

± 0.05

G

45 ° ± 30 ´

B

R ≦ 0.2

R ≦ 0.5 ( D ≦ 2

R ≦ 0.3 )

Shape

Step

θ

Steppedon –step

Quotation

Delivery

Stepped two–step

– Tip dimension (K/S/G/Q) – (KC/WKC … etc.)

Type

–L–F–A–V–C(R)

G

0 T - 0.02

L

Alterations

KC3.0

CPH–5EC 6 – 350.00 – F330.00 – A5.00 – V4.50 – R0.5 –

G2.0

Alteration details D P.287

+ 0.05

F + 0.02 0

( F > 200

F

G

(Cone)

ℓ ≧ 0 . 7 +α

0

Details

Alteration Code

Details

Alteration Code

( L > 200 + 0.02 L 0

+ 0.05

L

0

± 30 ´ K °

θ

Changes the flange diameter HC = Designation 0.1 mm unit E D ≦ HC < H, D ≧ 1.5 E In relation to the diameter tolerance, alteration may create a straight piece with little diameter difference between the head and shaft.

Designation 0.1 mm unit 20 < K ≦ 60 α= 2tanK V θ< K (Calculation of θ D P.1193 )

R ≦ 0.2

R ≦ 0.5 ( D ≦ 2

R ≦ 0.3 )

Shape

C

Precision single flat cutting D/2 ≦ VKC < H/2

Step

VKC

HC

Ks = 45 °

VKC - 0.02 0

± 0.05

L

Changes the flange diameter (precision) HCC = Designation 0.1 mm unit E D+0.5 ≦ HCC < H−0.3 Changes the flange thickness TC = Designation 0.1 mm unit E T/2 ≦ TC < T, D ≧ 1.5 (Dimensions L, F remains unchanged) E T−TC ≦ Lmax.−L Dowel hole boring E Available when H ≧ 4 X C ombination except for NHC/NHN/AC/RR not available Dowel hole boring + Spring pin driving E Available when H ≧ 4 X Combination except for NHC/NHN/AC/RR not available

VWC Precision two flats cutting D/2 ≦ VWC < H/2

HCC

When AC alteration is used D - A + ℓ ≧

0

T

0 - 0.02

(Tapered)

0 . 5 +α

0 . 1 ≦ S <

T - 0.02

V 2tanK

VWC

2 D - A + 2tanAC

S ± 0.05

+ 0.05

( F > 200

+ 0.02

θ

F

F

Designation 0.1 mm unit

0

0

± 30 ´ K °

( L > 200

+ 0.02 L 0

+ 0.05

ℓ ≧

0 . 5 +α

L

0

Single flat cutting D/2 ≦ KC < H/2

Designation 1° unit 20 < K ≦ 45 α= S θ< K

KC

TC

0

- 0.02 TC

KC - 0.1 0

About designation unit for key flat cutting

T

R ≦ 0.5 ( D ≦ 2

R ≦ 0.3 )

Shape

D

± 0.05 C

R ≦ 0.2 R ≦ 0.2

Step

C

Ks = 45 °

(Calculation of θ D P.1193 )

+ 0.1

L

T d ℓ 4 2 3 6 3 5 8

d 0

WKC Two flats cutting D/2 ≦ WKC < H/2

NC

Designation 0.1 mm unit 0 . 2 ≦ Q < V / 2 α= Q

0 - 0.1

R

(R chamfered)

WKC

T

(1) To align the key flat with the shaft diameter Designation unit 0.05 mm unit is allowed

0

Q ± 0.1

T - 0.02

Varied dimensions parallel flats cutting D/2 ≦ KAC < H/2 KBC = Designation 0.1 mm unit only KAC < KBC < H/2

T d ℓ 1 4 2 5 6 3 8

d

KAC KBC

+ 0.05

F + 0.02 0

NCW

( F > 200

F

- 0.1 0

- 0.1 0

ℓ ≧ C + 0 . 5 +α

0

KAC

KBC

T

( L > 200 + 0.02 L 0

+ 0.05

L

Q

0

Numbering on the head Designation range and method: D P.288 E Available when H ≧ 2 Automatic sequential numbering on the head Designation range and method: D P.288 E  Available when H ≧ 2 Standard Ks = 45° can be specified as an angle AC = designation 1° unit E 30 ≦ AC ≦ 60 E Step Applicable to C/D X Combination with RR not available E Step For D, C ≦ 1.0, A + 2 (C × tanAC°) < D

L

Two flats (right angled) cutting D/2 ≦ RKC < H/2

217

E

RKC

NHC

R ≦ 0.5 ( D ≦ 2

R ≦ 0.3 )

Shape

Step

(2) To designate arbitrary key flat dimensions Designation unit 0.1 mm

± 0.1 R

RKC - 0.1 0

B

(Spherical processed)

SR

DKC Three flats cutting D/2 ≦ DKC < H/2

1

2

3

NHN

0 - 0.1

DKC

DKC

α= V / 2

0

T - 0.02

+ 0.05

Two flats (angled) cutting D/2 ≦ KGC < H/2 AG = Designation 1° unit 0 < AG < 360

F + 0.02 0

( F > 200

± 0.5 AG °

F

ℓ ≧ R + 0 . 5 +α

AC °

0

0 °

KGC

AC

L ± 0.05

( L > 200 + 0.02 L 0

+ 0.05

L

0

KGC

Step (Step shape A/V/Ks) T tolerance

Changes R (normally 0.2 or less) to R0.3–0.5 (for Strength improvement) Designation method RR E Step Applicable to B/C/D E D−A ≧ 1.0 Step For D, C ≧ 0.5

120 ° 120 °

RR

Three flats cutting 120° distribution D/2 ≦ KTC < H/2

Type

- 0.1 120 ° 0

KTC

RR

Step A Step B

Step C

Step D

Step E

Group

KTC

Flange thickness 4 mm

Flange thickness JIS

V

A/V

A/V

Ks

A/V

Ks

A

V

Standard CPH–5 □ Precision CPV–5 □

CPHJ–5 □ CPVJ–5 □

± 0.01 ± 0.005

± 0.01 ± 0.005

± 0.01 ± 0.005

± 1° ± 30´

± 0.01 ± 0.005

± 1° ± 30´

± 0.01 ± 0.005

± 0.02

289

290

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