Standard Components For Plastic Mold 2021

High Speed Steel SKH51 D –0.01 –0.02

ONE–STEP CENTER PINS –SHAFT DIAMETER (D) SELECTION TIP (A/V) TOLERANCE : ± 0.005 / ± 0.01 / ± 0.02 TYPE–

Precision

Standard

E To specify the shaft diameter, refer to the shaft diameter specification type on D P.295 .

Flange thickness 4 mm

Flange thickness JIS

Flange thickness (T)

T Tolerance D

Type

Designation 0.01 mm unit

0.1 mm unit

Applicable ejector sleeve hole diameter tolerance

4 mm JIS (6/8 mm) Nitriding Die Steel SKD61 High Speed Steel SKH51 Die Steel SKD61 +

Type

Type

ℓ max.

Step Shape

D

Flange thickness 4 mm

Flange thickness JIS

H T H T

L

F

A

Vmin.

C/R

CPXE–5 CPHE–5 CPVE–5 CPXJE–5 CPHJE–5 CPVJE–5

1 70.00 – 200.00

15 20 25 30 35 40 45

4 mm (T4)

0.50

3

3

1.5

+

0.01 0

or H7

70.00 – 250.00

2

4 5 6

4 5 6 7

–0.01 –0.02

No need to designate if no tip processing is required

0.70

4

Step D only 0.1 ≦ C ≦ 1.5 and C < D–A 2 Step E only R ≧ 0.3 and R ≦ D–A 2

2.5

Details D P.219

4/6/8 mm (JIS)

3

Range of guaranteed shaft diameter precision (Details D P.221 ) Range of guaranteed base material hardness (details D P.223 )

M material SKH51 H hardness 58 – 60 HRC

3.5

1.00

70.00 – 300.00

7

4

D > A ≧ V Step A If selected, no need to designate A

CPXE–5 CPHE–5 CPVE–5

CPXJE–5 CPHJE–5 CPVJE–5

8

4.5

A B C D E

C G T R B

Shape (Tip shape: V is a dimension prior to tip machining.)

1.50

8

F ≧ 50.00

5

Step (step shape) Select from A – E in the figure below

4

9

5.5

6

9

6

10

No need to designate Shape if no tip processing is required

(Not processed)

R ≦ 0.5 ( D ≦ 2

R ≦ 0.3 )

Step A

Select from the figure on the right

Shape

D (P) –0.01 –0.02

6.5 7

50

10

11

70.00 – 350.00

2.00

D (P) 0

8 9

11 14 15 17

13 14 15 17

α= 0

–0.005

8

10 12

Total Length Designation Shaft Diameter(P) Total Length Designation

- 0.02 0

T

L

+ 0.05

E Step E is D ≧ 1.5 E For ℓmin., refer to the standard diagram

≧ 0 . 5 ℓ +α

F

0

( L > 200

+ 0.02 L 0

+ 0.05

Type – L – F – A – V – C (R) – Tip dimension (K/S/G/Q) CPHE–5EG 6 – 350.00 – F330.00 – A5.00 – V4.50 – R0.5 – K4.5

L

0 . 5 ≦ G < V / 2 Designation 0.1 mm unit α= G θ< 45 ° (Calculation of θ D P.1193 )

C

0

(C chamfered)

Order

Two– stepshape

G ± 0.05

45 ° ± 30 ´

B

R ≦ 0.5 ( D ≦ 2

R ≦ 0.3 )

R ≦ 0.2

Shape

Step

θ

Steppedon –step

Delivery Quotation

Stepped two–step

– Tip dimension (K/S/G/Q) – (KC/WKC … etc.)

Type

–L–F–A–V–C(R)

G

0 T - 0.02

L

Alterations

KC3.0 Alteration details D P.287

K45

CPHE–5EG 6 – 350.00 – F330.00 – A5.00 – V4.50 – R0.5 –

+ 0.05

F + 0.02 0

( F > 200

F

G

(Cone)

≧ 0 . 7 ℓ +α

0

+ 0.02 L 0

+ 0.05

( L > 200

L

Details

Alteration Code

Details

Alteration Code

0

± 30 ´ K °

θ

Designation 0.1 mm unit 20 < K ≦ 60 α= 2tanK V θ< K (Calculation of θ D P.1193 )

Changes the flange diameter HC = Designation 0.1 mm unit E D ≦ HC < H, D ≧ 1.5

R ≦ 0.2

R ≦ 0.5 ( D ≦ 2

R ≦ 0.3 )

Shape

C

Step

Ks = 45 °

Precision single flat cutting D/2 ≦ VKC < H/2

VKC

HC

VKC - 0.02 0

E In relation to the diameter tolerance, alteration may create a straight piece with little diameter difference between the head and shaft.

L ± 0.05

When AC alteration is used D - A + ≧ 2 ℓ

Changes the flange diameter (precision) HCC = Designation 0.1 mm unit E D+0.5 ≦ HCC < H−0.3 Changes the flange thickness TC = Designation 0.1 mm unit E T/2 ≦ TC < T, D ≧ 1.5 (Dimensions L, F remains unchanged) E T–TC ≦ Lmax.–L Dowel hole boring E Available when H ≧ 4 X Combination except for NHC/NHN/AC/RR not available Dowel hole boring + Spring pin driving E Available when H ≧ 4 X Combination except for NHC/NHN/AC/RR not available

0

T

(Tapered)

0 . 5 +α

0 . 1 ≦ S <

T - 0.02

VWC Precision two flats cutting D/2 ≦ VWC < H/2

V 2tanK

HCC

0 - 0.02

S ± 0.05

+ 0.05

( F > 200

+ 0.02

VWC

θ

F

F

Designation 0.1 mm unit

0

0

± 30 ´ K °

D - A + 2tanAC

( L > 200

+ 0.02 L 0

+ 0.05

ℓ≧

0 . 5 +α

L

0

Designation 1° unit 20 < K ≦ 45 α= S θ< K

Single flat cutting D/2 ≦ KC < H/2

KC

TC

0

- 0.02 TC

KC - 0.1 0

R ≦ 0.5 ( D ≦ 2

R ≦ 0.3 )

Shape

D

± 0.05 C

R ≦ 0.2 R ≦ 0.2

Step

T

C

About designation unit for key flat cutting

Ks = 45 °

(Calculation of θ D P.1193 )

L

+ 0.1

T d ℓ 4 2 3 6 3 5 8

d 0

Designation 0.1 mm unit 0 . 2 ≦ Q < V / 2 α= Q

WKC Two flats cutting D/2 ≦ WKC < H/2

R

(R chamfered)

NC

0 - 0.1

WKC

(1) To align the key flat with the shaft diameter Designation unit 0.05 mm unit is allowed

T

0

Q ± 0.1

T - 0.02

+ 0.02

+ 0.05

( F > 200

Varied dimensions parallel flats cutting D/2 ≦ KAC < H/2 KBC = Designation 0.1 mm unit only KAC < KBC < H/2

F

F

T d ℓ 1 4 2 5 6 3 8

ℓ≧ C + 0 . 5 +α

0

0

d

KAC KBC

NCW

+ 0.02 L 0

+ 0.05

( L > 200

- 0.1 0

- 0.1 0

L

Q

KAC

KBC

0

T

L

E

R ≦ 0.5 ( D ≦ 2

R ≦ 0.3 )

Shape

Step

± 0.1 R

(2) To designate arbitrary key flat dimensions Designation unit 0.1 mm

Numbering on the head Designation range and method: D P.288 E Available when H ≧ 2

Two flats (right angled) cutting D/2 ≦ RKC < H/2

217

RKC

NHC

SR B (Spherical processed)

RKC - 0.1 0

Automatic sequential numbering on the head Designation range and method: D P.288 E Available when H ≧ 2 Standard Ks = 45° can be specified as an angle AC = designation 1° unit E 30 ≦ AC ≦ 60 E Step Applicable to C/D X Combination with RR not available E Step For D, C ≦ 1.0, A + 2 (C × tanAC°) < D Changes R (normally 0.2 or less) to R0.3–0.5 (for Strength improvement) Designation method RR E Step Applicable to B/C/D E D−A ≧ 1.0 Step For D, C ≧ 0.5

α= V / 2

0

DKC Three flats cutting D/2 ≦ DKC < H/2

1

2

3

NHN

T - 0.02

0 - 0.1

DKC

DKC

+ 0.05

F + 0.02 0

( F > 200

F

ℓ≧ R + 0 . 5 +α

0

L ± 0.05

+ 0.05

+ 0.02 L 0

( L > 200

L

0

Two flats (angled) cutting D/2 ≦ KGC < H/2 AG = Designation 1° unit 0 < AG < 360

AG °

± 0.5

AC °

0 °

KGC

AC

Step (Step shape A/V/Ks) T tolerance

KGC

Type

Step A Step B

Step C

Step D

Step E

Group

120 ° 120 °

Flange thickness 4 mm CPXE–5 □ CPHE–5 □

Flange thickness JIS CPXJE–5 □ CPHJE–5 □ CPVJE–5 □

RR

V

A/V

A/V

Ks

A/V

Ks

A

V

Three flats cutting 120° distribution D/2 ≦ KTC < H/2

- 0.1 120 ° 0

KTC

RR

± 0.02 ± 0.01 ± 0.005

± 0.02 ± 0.01 ± 0.005

± 0.02 ± 0.01 ± 0.005

± 1° ± 1° ± 30´

± 0.02 ± 0.01 ± 0.005

± 1° ± 1° ± 30´

± 0.02 ± 0.01 ± 0.005

KTC

Standard

± 0.02

291

292

Precision CPVE–5 □

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