High Speed Steel SKH51 D –0.01 –0.02
ONE–STEP CENTER PINS –SHAFT DIAMETER (D) SELECTION TIP (A/V) TOLERANCE : ± 0.005 / ± 0.01 / ± 0.02 TYPE–
Precision
Standard
E To specify the shaft diameter, refer to the shaft diameter specification type on D P.295 .
Flange thickness 4 mm
Flange thickness JIS
Flange thickness (T)
T Tolerance D
Type
Designation 0.01 mm unit
0.1 mm unit
Applicable ejector sleeve hole diameter tolerance
4 mm JIS (6/8 mm) Nitriding Die Steel SKD61 High Speed Steel SKH51 Die Steel SKD61 +
Type
Type
ℓ max.
Step Shape
D
Flange thickness 4 mm
Flange thickness JIS
H T H T
L
F
A
Vmin.
C/R
CPXE–5 CPHE–5 CPVE–5 CPXJE–5 CPHJE–5 CPVJE–5
1 70.00 – 200.00
15 20 25 30 35 40 45
4 mm (T4)
0.50
3
3
1.5
+
0.01 0
or H7
70.00 – 250.00
2
4 5 6
4 5 6 7
–0.01 –0.02
No need to designate if no tip processing is required
0.70
4
Step D only 0.1 ≦ C ≦ 1.5 and C < D–A 2 Step E only R ≧ 0.3 and R ≦ D–A 2
2.5
Details D P.219
4/6/8 mm (JIS)
3
Range of guaranteed shaft diameter precision (Details D P.221 ) Range of guaranteed base material hardness (details D P.223 )
M material SKH51 H hardness 58 – 60 HRC
3.5
1.00
70.00 – 300.00
7
4
D > A ≧ V Step A If selected, no need to designate A
CPXE–5 CPHE–5 CPVE–5
CPXJE–5 CPHJE–5 CPVJE–5
8
4.5
A B C D E
C G T R B
Shape (Tip shape: V is a dimension prior to tip machining.)
1.50
8
F ≧ 50.00
5
Step (step shape) Select from A – E in the figure below
4
9
5.5
6
9
6
10
No need to designate Shape if no tip processing is required
(Not processed)
R ≦ 0.5 ( D ≦ 2
R ≦ 0.3 )
Step A
Select from the figure on the right
Shape
D (P) –0.01 –0.02
6.5 7
50
10
11
70.00 – 350.00
2.00
D (P) 0
8 9
11 14 15 17
13 14 15 17
α= 0
–0.005
8
10 12
Total Length Designation Shaft Diameter(P) Total Length Designation
- 0.02 0
T
L
+ 0.05
ℓ
E Step E is D ≧ 1.5 E For ℓmin., refer to the standard diagram
≧ 0 . 5 ℓ +α
F
0
)
( L > 200
+ 0.02 L 0
+ 0.05
Type – L – F – A – V – C (R) – Tip dimension (K/S/G/Q) CPHE–5EG 6 – 350.00 – F330.00 – A5.00 – V4.50 – R0.5 – K4.5
L
0 . 5 ≦ G < V / 2 Designation 0.1 mm unit α= G θ< 45 ° (Calculation of θ D P.1193 )
C
0
(C chamfered)
Order
Two– stepshape
G ± 0.05
45 ° ± 30 ´
B
R ≦ 0.5 ( D ≦ 2
R ≦ 0.3 )
R ≦ 0.2
Shape
Step
θ
Steppedon –step
Delivery Quotation
Stepped two–step
– Tip dimension (K/S/G/Q) – (KC/WKC … etc.)
Type
–L–F–A–V–C(R)
G
0 T - 0.02
L
Alterations
–
KC3.0 Alteration details D P.287
K45
CPHE–5EG 6 – 350.00 – F330.00 – A5.00 – V4.50 – R0.5 –
+ 0.05
F + 0.02 0
ℓ
( F > 200
)
F
G
(Cone)
≧ 0 . 7 ℓ +α
0
+ 0.02 L 0
+ 0.05
)
( L > 200
L
Details
Alteration Code
Details
Alteration Code
0
± 30 ´ K °
θ
Designation 0.1 mm unit 20 < K ≦ 60 α= 2tanK V θ< K (Calculation of θ D P.1193 )
Changes the flange diameter HC = Designation 0.1 mm unit E D ≦ HC < H, D ≧ 1.5
R ≦ 0.2
R ≦ 0.5 ( D ≦ 2
R ≦ 0.3 )
Shape
C
Step
Ks = 45 °
Precision single flat cutting D/2 ≦ VKC < H/2
VKC
HC
VKC - 0.02 0
E In relation to the diameter tolerance, alteration may create a straight piece with little diameter difference between the head and shaft.
L ± 0.05
When AC alteration is used D - A + ≧ 2 ℓ
Changes the flange diameter (precision) HCC = Designation 0.1 mm unit E D+0.5 ≦ HCC < H−0.3 Changes the flange thickness TC = Designation 0.1 mm unit E T/2 ≦ TC < T, D ≧ 1.5 (Dimensions L, F remains unchanged) E T–TC ≦ Lmax.–L Dowel hole boring E Available when H ≧ 4 X Combination except for NHC/NHN/AC/RR not available Dowel hole boring + Spring pin driving E Available when H ≧ 4 X Combination except for NHC/NHN/AC/RR not available
0
T
(Tapered)
0 . 5 +α
0 . 1 ≦ S <
T - 0.02
VWC Precision two flats cutting D/2 ≦ VWC < H/2
V 2tanK
HCC
0 - 0.02
S ± 0.05
ℓ
+ 0.05
( F > 200
)
+ 0.02
VWC
θ
F
F
Designation 0.1 mm unit
0
0
± 30 ´ K °
D - A + 2tanAC
)
( L > 200
+ 0.02 L 0
+ 0.05
ℓ≧
0 . 5 +α
L
0
Designation 1° unit 20 < K ≦ 45 α= S θ< K
Single flat cutting D/2 ≦ KC < H/2
KC
TC
0
- 0.02 TC
KC - 0.1 0
R ≦ 0.5 ( D ≦ 2
R ≦ 0.3 )
Shape
D
± 0.05 C
R ≦ 0.2 R ≦ 0.2
Step
T
C
About designation unit for key flat cutting
Ks = 45 °
(Calculation of θ D P.1193 )
L
+ 0.1
T d ℓ 4 2 3 6 3 5 8
d 0
Designation 0.1 mm unit 0 . 2 ≦ Q < V / 2 α= Q
WKC Two flats cutting D/2 ≦ WKC < H/2
R
(R chamfered)
NC
0 - 0.1
WKC
(1) To align the key flat with the shaft diameter Designation unit 0.05 mm unit is allowed
T
0
Q ± 0.1
T - 0.02
+ 0.02
+ 0.05
ℓ
( F > 200
)
Varied dimensions parallel flats cutting D/2 ≦ KAC < H/2 KBC = Designation 0.1 mm unit only KAC < KBC < H/2
F
F
T d ℓ 1 4 2 5 6 3 8
ℓ≧ C + 0 . 5 +α
0
0
d
KAC KBC
NCW
+ 0.02 L 0
+ 0.05
)
( L > 200
- 0.1 0
- 0.1 0
L
Q
KAC
KBC
0
T
L
E
R ≦ 0.5 ( D ≦ 2
R ≦ 0.3 )
Shape
Step
± 0.1 R
(2) To designate arbitrary key flat dimensions Designation unit 0.1 mm
Numbering on the head Designation range and method: D P.288 E Available when H ≧ 2
Two flats (right angled) cutting D/2 ≦ RKC < H/2
217
RKC
NHC
SR B (Spherical processed)
RKC - 0.1 0
Automatic sequential numbering on the head Designation range and method: D P.288 E Available when H ≧ 2 Standard Ks = 45° can be specified as an angle AC = designation 1° unit E 30 ≦ AC ≦ 60 E Step Applicable to C/D X Combination with RR not available E Step For D, C ≦ 1.0, A + 2 (C × tanAC°) < D Changes R (normally 0.2 or less) to R0.3–0.5 (for Strength improvement) Designation method RR E Step Applicable to B/C/D E D−A ≧ 1.0 Step For D, C ≧ 0.5
α= V / 2
0
DKC Three flats cutting D/2 ≦ DKC < H/2
1
2
3
NHN
T - 0.02
0 - 0.1
DKC
DKC
+ 0.05
F + 0.02 0
ℓ
( F > 200
)
F
ℓ≧ R + 0 . 5 +α
0
L ± 0.05
+ 0.05
+ 0.02 L 0
)
( L > 200
L
0
Two flats (angled) cutting D/2 ≦ KGC < H/2 AG = Designation 1° unit 0 < AG < 360
AG °
± 0.5
AC °
0 °
KGC
AC
Step (Step shape A/V/Ks) T tolerance
KGC
Type
Step A Step B
Step C
Step D
Step E
Group
120 ° 120 °
Flange thickness 4 mm CPXE–5 □ CPHE–5 □
Flange thickness JIS CPXJE–5 □ CPHJE–5 □ CPVJE–5 □
RR
V
A/V
A/V
Ks
A/V
Ks
A
V
Three flats cutting 120° distribution D/2 ≦ KTC < H/2
- 0.1 120 ° 0
KTC
RR
± 0.02 ± 0.01 ± 0.005
± 0.02 ± 0.01 ± 0.005
± 0.02 ± 0.01 ± 0.005
± 1° ± 1° ± 30´
± 0.02 ± 0.01 ± 0.005
± 1° ± 1° ± 30´
± 0.02 ± 0.01 ± 0.005
KTC
Standard
± 0.02
291
292
Precision CPVE–5 □
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