Standard Components For Plastic Mold 2021

High Speed Steel SKH51 P 0 –0.005

ONE–STEP CENTER PINS – SHAFT DIAMETER (P) DESIGNATION (0.01 mm INCREMENTS) TIP (A/V) TOLERANCE : ± 0.005 / ± 0.01 TYPE –

Precision

Standard

E For the fixed shaft diameter type, refer to D P.289 .

Flange thickness 4 mm

Flange thickness JIS

Type

Flange thickness (T)

T Tolerance P

Designation 0.01 mm unit

0.1 mm unit

Applicable ejector sleeve hole diameter tolerance + 0.005 0 E Note that for sleeves with V dimension tolerance of 0 –0.005, combination with center pins that have shaft diameter tolerance + 0.01 0 is not recommended. The reason for this in the fitting sections of H7 ejector sleeve are longer. Details D P.219

4 mm JIS (6/8 mm) Nitriding Die Steel SKD61 High Speed Steel SKH51 Die Steel SKD61 +

Type

Type

ℓ max.

Step Shape No.

H T H T

L

P

F

A Vmin.

C/R

Flange thickness 4 mm

Flange thickness JIS

CPHG –5

70.00 – 150.00 0.80 – 0.89

4 mm (T4)

1

15

No need to designate if no tip processing is required

0.50

70.00 – 200.00 0.90 – 0.99 1.5 70.00 – 250.00 1.00 – 1.49

3

3

CPVG –5

20 25 30 35 40 45

0 –0.005

Step D only 0.1 ≦ C ≦ 1.5 and C < P – A 2 Step E only R ≧ 0.3 and R ≦ P – A 2

1.50 – 1.99 2.00 – 2.49 2.50 – 2.99 3.00 – 3.49 3.50 – 3.99 4.00 – 4.49 4.50 – 4.99 5.00 – 5.49 5.50 – 5.99 6.00 – 6.49 6.50 – 6.99 7.00 – 7.99 8.00 – 9.99

2

4 5 6

4 5 6 7

4

CPHJG–5

70.00 – 300.00

0.70

2.5

4/6/8 mm (JIS)

Range of guaranteed shaft diameter precision (Details D P.221 ) Range of guaranteed base material hardness (details D P.223 )

M material SKH51 H hardness 58 – 60 HRC

3

CPVJG–5

A B C D E

C G T R B

3.5

1.00

P > A ≧ V Step A If selected, no need to designate A

70.00 – 300.00

7

4

CPHG–5 CPVG–5

CPHJG–5 CPVJG–5

Shape (Tip shape: V is a dimension prior to tip machining.)

8

F ≧ 50.00

4.5

4

Step (step shape) Select from A – E in the figure below

1.50

8

5

9

5.5

6

No need to designate Shape if no tip processing is required

R ≦ 0.5 ( P ≦ 2

R ≦ 0.3 )

(Not processed)

Step A

9

Select from the figure on the right

Shape

D (P) –0.01 –0.02

6

10

6.5

50

70.00 – 350.00

10

11

D (P) 0

–0.005 –0.01 –0.02

7 8

2.00

α= 0

11 15

13 15 17

10 12

8

Total Length Designation Shaft Diameter(P) Total Length Designation

- 0.02 0

T

17 10.00 – 11.99 E Shape C/G/T/R/B is No.1.5 (P ≧ 1.00) – E Step E is No.1.5 (P ≧ 1.10) – E For ℓmin., refer to standard drawing

L

+ 0.05

≧ 0 . 5 ℓ +α

F

0 ( L > 200

+ 0.02 L 0

+ 0.05

L

0 . 5 ≦ G < V / 2 Designation 0.1 mm unit α= G θ< 45 ° (Calculation of θ D P.1193 )

Type – L – P – F – A – V – C (R) – Tip dimension (K/S/G/Q) CPHG–5EB 6 – 350.00 – P5.95 – F330.00 – A5.00 – V4.50 – R0.5

C

0

(C chamfered)

Two– stepshape

Order

G ± 0.05

45 ° ± 30 ´

B

R ≦ 0.2

R ≦ 0.5 ( P ≦ 2

R ≦ 0.3 )

Shape

Step

θ

Steppedon –step

Quotation

Delivery

Stepped two–step

– Tip dimension (K/S/G/Q) – (KC/WKC … etc.)

G

Type

–L–P–F–A–V–C(R)

0 T - 0.02

L

Alterations

KC3.0

CPHG–5E 6 – 350.00 – P5.95 – F330.00 – A5.00 – V4.50 – R0.5

+ 0.05

F + 0.02 0

( F > 200

Alteration details D P.287

F

G

(Cone)

≧ 0 . 7 ℓ +α

0

( L > 200 + 0.02 L 0

+ 0.05

Alteration Code

Details

Alteration Code

Details

L

± 30 ´ K °

0

θ

Designation 0.1 mm unit 20 < K ≦ 60 α= 2tanK V θ< K (Calculation of θ D P.1193 )

Changes the flange diameter HC = Designation 0.1 mm unit E P ≦ HC < H, P ≧ 1.5

R ≦ 0.2

R ≦ 0.5 ( P ≦ 2

R ≦ 0.3 )

Shape

Step C

Ks = 45 °

Precision single flat cutting P/2 ≦ VKC < H/2

VKC

HC

VKC - 0.02 0

E In relation to the diameter tolerance, alteration may create a straight piece with little diameter difference between the head and shaft.

L ± 0.05

When AC alteration is used P - A + ≧ 2 ℓ

0

Changes the flange diameter (precision) HCC = Designation 0.1 mm unit E P+0.5 ≦ HCC < H−0.3 Changes the flange thickness TC = Designation 0.1 mm unit E T/2 ≦ TC < T, P ≧ 1.5 (Dimensions L, F remains unchanged) E T−TC ≦ Lmax.−L Dowel hole boring E Available when H ≧ 4 X Combination except for NHC/NHN/AC/RR not available Dowel hole boring + Spring pin driving E Available when H ≧ 4 X Combination except for NHC/NHN/AC/RR not available Numbering on the head Designation range and method: D P.288 E Available when H ≧ 2

T

(Tapered)

0 . 5 +α

0 . 1 ≦ S <

T - 0.02

V 2tanK

VWC Precision two flats cutting P/2 ≦ VWC < H/2

HCC

S ± 0.05

0 - 0.02

+ 0.02

+ 0.05

( F > 200

VWC

θ

F

F

Designation 0.1 mm unit

0

0

P - A + 2tanAC

± 30 ´ K °

( L > 200

+ 0.02 L 0

+ 0.05

ℓ≧

0 . 5 +α

L

0

Designation 1° unit 20 < K ≦ 45 α= S θ< K

Single flat cutting P/2 ≦ KC < H/2

KC

TC

0

R ≦ 0.5 ( D ≦ 2

R ≦ 0.3 )

Shape

- 0.02 TC

KC - 0.1 0

Step D

± 0.05 C

R ≦ 0.2 R ≦ 0.2

C

T

Ks = 45 °

(Calculation of θ D P.1193 )

About designation unit for key flat cutting

L

+ 0.1

Designation 0.1 mm unit 0 . 2 ≦ Q < V / 2 α= Q

d 0

T d ℓ 4 2 3 6 3 5 8

R

(R chamfered)

WKC Two flats cutting P/2 ≦ WKC < H/2

NC

0 - 0.1

(1) To align the key flat

WKC

0

Q ± 0.1

T

T - 0.02

with the shaft diameter

+ 0.02

+ 0.05

( F > 200

Designation unit 0.005 mm unit is al- lowed

F

F

Varied dimensions parallel flats cutting P/2 ≦ KAC < H/2 KBC = Designation 0.1 mm unit only KAC < KBC < H/2

ℓ≧ C + 0 . 5 +α

0

0

d

T d ℓ 1 4 2 5 6 3 8

KAC KBC

+ 0.02 L 0

+ 0.05

( L > 200

NCW

L

- 0.1 0

- 0.1 0

Q

0

KAC

KBC

T

L

Step E

R ≦ 0.5 ( P ≦ 2

R ≦ 0.3 )

Shape

± 0.1 R

Two flats (right angled) cutting P/2 ≦ RKC < H/2

(2) To designate arbitrary key flat dimensions Designation unit 0.1 mm

217

RKC

NHC

B

(Spherical processed)

RKC - 0.1 0

SR

Automatic sequential numbering on the head Designation range and method: D P.288 E Available when H ≧ 2

α= V / 2

DKC Three flats cutting P/2 ≦ DKC < H/2

0

1

2

3

NHN

T - 0.02

0 - 0.1

DKC

DKC

+ 0.02

+ 0.05

( F > 200

F

F

ℓ≧ R + 0 . 5 +α

0

0

L ± 0.05

+ 0.02 L 0

+ 0.05

( L > 200

Standard Ks = 45° can be specified as an angle AC = designation 1° unit E 30 ≦ AC ≦ 60 E Step Applicable to C/D X Combination with RR not available E Step For D, C ≦ 1.0, A + 2 (C × tanAC°) < P Changes R (normally 0.2 or less) to R0.3–0.5 (for Strength improvement) Designation method RR E Step Applicable to B/C/D E P−A ≧ 1.0 Step For D, C ≧ 0.5

L

0

Two flats (angled) cutting P/2 ≦ KGC < H/2 AG = Designation 1° unit 0 < AG < 360

AG °

± 0.5

AC °

0 °

KGC

AC

Step (Step shape A/V/Ks) T tolerance

KGC

Type

Step A

Step B

Step C

Step D

Step E

Group

120 ° 120 °

Flange thickness 4 mm

Flange thickness JIS

V

A/V

A/V

Ks

A/V

Ks

A

V

RR

Three flats cutting 120° distribution P/2 ≦ KTC < H/2

- 0.1 120 ° 0

KTC

RR

Standard CPHG–5 □ Precision CPVG–5 □

CPHJG–5 □ ± 0.01

± 0.01 ± 0.005

± 0.01 ± 0.005

± 1° ± 30´

± 0.01 ± 0.005

± 1° ± 30´

± 0.01 ± 0.005

KTC

± 0.02

CPVJG–5 □

± 0.005

293

294

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