Standard Components For Plastic Mold 2021

High Speed Steel SKH51 P –0.01 –0.02

ONE–STEP CENTER PINS – SHAFT DIAMETER (P) DESIGNATION (0.01 mm INCREMENTS) TIP (A/V) TOLERANCE: ± 0.005 / ± 0.01 / ± 0.02 TYPE –

Precision

Standard

E For the fixed shaft diameter type, refer to D P. 291 .

Flange thickness 4 mm

Flange thickness JIS

Type

Flange thickness (T)

T Tolerance P

Designation 0.01 mm unit

0.1 mm unit

Applicable ejector sleeve hole diameter tolerance

4 mm JIS (6/8 mm) Nitriding Die Steel SKD61 High Speed Steel SKH51 Die Steel SKD61 +

Type

Type

ℓ max.

Step Shape No.

H T H T

L

P

F

A Vmin.

C/R

Flange thickness 4 mm

Flange thickness JIS

CPXGE –5 CPHGE –5 CPVGE –5 CPXJGE –5 CPHJGE –5 CPVJGE –5

70.00 – 150.00 0.80 – 0.99 150.01 – 200.00 0.90 – 0.99

4 mm (T4)

1

15

No need to designate if no tip processing is required

0.50

3

3

+ 0.01 0

or H7

1.5

1.00 – 1.49 1.50 – 1.99 2.00 – 2.49 2.50 – 2.99 3.00 – 3.49 3.50 – 3.99 4.00 – 4.49 4.50 – 4.99 5.00 – 5.49 5.50 – 5.99 6.00 – 6.49 6.50 – 6.99 7.00 – 7.99 8.00 – 9.99

20 25 30 35 40 45

Step D only 0.1 ≦ C ≦ 1.5 and C < P – A 2 Step E only R ≧ 0.3 and R ≦ P – A 2

–0.01 –0.02

70.00 – 250.00

2

4 5 6

4 5 6 7

4

Details D P.219

0.70

2.5

4/6/8 mm (JIS)

Range of guaranteed shaft diameter precision (Details D P.221 ) Range of guaranteed base material hardness (details D P.223 )

M material SKH51 H hardness 58 – 60 HRC

3

A B C D E

C G T R B

3.5

1.00

CPXGE – 5 CPHGE – 5 CPVGE – 5

CPXJGE–5 CPHJGE–5 CPVJGE–5

P > A ≧ V Step A If selected, no need to designate A

70.00 – 300.00

7

4

Shape (Tip shape: V is a dimension prior to tip machining.)

8

F ≧ 50.00

4.5

4

Step (step shape) Select from A – E in the figure below

1.50

8

5

9

5.5

6

R ≦ 0.5 ( P ≦ 2

R ≦ 0.3 )

No need to designate Shape if no tip processing is required

(Not processed)

Select from the figure on the right

Step A

Shape

9

D (P) –0.01 –0.02

6

10

6.5

50

70.00 – 350.00

10

11

D (P) 0

7 8

2.00

α= 0

–0.005

11 15

13 15 17

10 12

8

Total Length Designation Shaft Diameter(P) Total Length Designation

- 0.02 0

T

17 10.00 – 11.99 E Shape C/G/T/R/B is No.1.5 (P ≧ 1.00) – E Step E is No.1.5 (P ≧ 1.10) – E For ℓmin., refer to standard drawing

L

+ 0.05

F

ℓ≧ 0 . 5 +α

0

( L > 200

+ 0.02 L 0

+ 0.05

L

Type – L – P – F – A – V – C (R) – Tip dimension (K/S/G/Q) CPHGE–5ET 6 – 350.00 – P5.95 – F330.00 – A5.00 – V4.50 – R0.5 – K35 – S1.0

0 . 5 ≦ G < V / 2 Designation 0.1 mm unit α= G θ< 45 ° (Calculation of θ D P.1193 )

0

C

(C chamfered)

Order

Two– stepshape

G ± 0.05

45 ° ± 30 ´

R ≦ 0.5 ( P ≦ 2

R ≦ 0.3 )

R ≦ 0.2

Shape

Step B

θ

Steppedon –step

Quotation

Delivery

Stepped two–step

– Tip dimension (K/S/G/Q) – (KC/WKC … etc.)

Type

–L–P–F–A–V–C(R)

G

0 T - 0.02

L

Alterations

KC3.0

K35 – S1.0

CPHGE–5ET 6 – 350.00 – P5.95 – F330.00 – A5.00 – V4.50 – R0.5 –

Alteration details D P.287

+ 0.05 ) 0

F + 0.02 0

( F > 200

F

G (Cone)

ℓ≧ 0 . 7 +α

Alteration Code

Details

Alteration Code

Details

+ 0.02 L 0

+ 0.05

( L > 200

L

0

± 30 ´ K °

θ

Designation 0.1 mm unit 20 < K ≦ 60 α= 2tanK V θ< K (Calculation of θ D P.1193 )

Changes the flange diameter HC = Designation 0.1 mm unit E P ≦ HC < H, P ≧ 1.5

R ≦ 0.2

R ≦ 0.5 ( P ≦ 2

R ≦ 0.3 )

Shape

Step C

Precision single flat cutting P/2 ≦ VKC < H/2

Ks = 45 °

VKC

HC

VKC - 0.02 0

E In relation to the diameter tolerance, alteration may create a straight piece with little diameter difference between the head and shaft.

± 0.05 L

P - A +

0 . 5 +α

ℓ≧

Changes the flange diameter (precision) HCC = Designation 0.1 mm unit E P + 0.5 ≦ HCC < H−0.3 Changes the flange thickness TC = Designation 0.1 mm unit E T/2 ≦ TC < T, P ≧ 1.5 (Dimensions L, F remains unchanged) E T–TC ≦ Lmax.–L Dowel hole boring E Available when H ≧ 4 X Combination except for NHC/NHN/AC/RR not available Dowel hole boring + Spring pin driving E Available when H ≧ 4 X Combination except for NHC/NHN/AC/RR not available Numbering on the head Designation range and method: D P.288 E Available when H ≧ 2

0

T

(Tapered)

VWC Precision two flats cutting P/2 ≦ VWC < H/2

0 . 1 ≦ S <

T - 0.02

V 2tanK

HCC

2 P - A + 2tanAC

0 - 0.02

S ± 0.05

( F > 200

+ 0.05 ) 0

+ 0.02

VWC

θ

F

When AC alteration is used

F

Designation 0.1 mm unit

0

± 30 ´ K °

) + 0.05 0

( L > 200

ℓ≧

0 . 5 +α

+ 0.02 L 0

L

Designation 1° unit 20 < K ≦ 45 α= S θ< K

Single flat cutting P/2 ≦ KC < H/2

KC

TC

0

- 0.02 TC

KC - 0.1 0

Step D

R ≦ 0.5 ( P ≦ 2

R ≦ 0.3 )

Shape

R ≦ 0.2 R ≦ 0.2

± 0.05 C

T

C

About designation unit for key flat cutting

Ks = 45 °

(Calculation of θ D P.1193 )

L

+ 0.1

T d ℓ 4 2 3 6 3 5 8 T d ℓ 1 4 2 5 6 3 8

Designation 0.1 mm unit 0 . 2 ≦ Q < V / 2 α= Q

d 0

R

(R chamfered)

WKC Two flats cutting P/2 ≦ WKC < H/2

NC

(1) To align the key flat with the shaft diameter Designation unit 0.005 mm unit is allowed

0 - 0.1

WKC

T

Q ± 0.1

0

T - 0.02

F + 0.02 0

( F > 200

+ 0.05

Varied dimensions parallel flats cutting P/2 ≦ KAC < H/2 KBC = Designation 0.1 mm unit only KAC < KBC < H/2

F

ℓ≧ C + 0 . 5 +α

0

d

KAC KBC

NCW

+ 0.02 L 0

+ 0.05

( L > 200

- 0.1 0

- 0.1 0

L

Q

0

KAC

KBC

T

L

R ≦ 0.5 ( P ≦ 2

R ≦ 0.3 )

Step E

Shape

± 0.1 R

Two flats (right angled) cutting P/2 ≦ RKC < H/2

217

RKC

NHC

(2) To designate arbitrary key flat dimensions Designation unit 0.1 mm

B

(Spherical processed)

RKC - 0.1 0

SR

Automatic sequential numbering on the head Designation range and method: D P.288 E Available when H ≧ 2

α= V / 2

0

DKC Three flats cutting P/2 ≦ DKC < H/2

1

2

3

NHN

T - 0.02

0 - 0.1

DKC

DKC

+ 0.05

F + 0.02 0

( F > 200

F

ℓ≧ R + 0 . 5 +α

0

± 0.05 L

+ 0.02 L 0

+ 0.05

Standard Ks = 45° can be specified as an angle AC = designation 1° unit E 30 ≦ AC ≦ 60 E Step Applicable to C/D X Combination with RR not available E Step For D, C ≦ 1.0, A + 2 (C × tanAC°) < P Changes R (normally 0.2 or less) to R0.3–0.5 (for Strength improvement) Designation method RR E Step Applicable to B/C/D E P−A ≧ 1.0 Step For D, C ≧ 0.5

( L > 200

L

0

Two flats (angled) cutting P/2 ≦ KGC < H/2 AG = Designation 1° unit 0 < AG < 360

AG °

± 0.5

AC °

0 °

KGC

AC

KGC

Step (Step shape A/V/Ks) T tolerance

Type

Step C

Step D

Step E

Step A Step B

Group

120 ° 120 °

Flange thickness 4 mm

Flange thickness JIS

A/V

A/V

Ks

A/V

Ks

A

V

V

RR

Three flats cutting 120° distribution P/2 ≦ KTC < H/2

- 0.1 120 ° 0

KTC

RR

CPXGE–5 □ CPXJGE–5 □

± 0.02

± 0.02 ± 0.01 ± 0.005

± 0.02 ± 0.01 ± 0.005

± 1° ± 1° ± 30´

± 0.02 ± 0.01 ± 0.005

± 1° ± 1° ± 30´

± 0.02 ± 0.01 ± 0.005

KTC

Standard

CPHGE–5 □ CPHJGE–5 □ ± 0.01

± 0.02

295

296

Precision CPVGE–5 □ CPVJGE–5 □

± 0.005

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