Standard Components For Plastic Mold 2021

High Speed Steel SKH51 D 0 –0.005 / –0.01 –0.02

TAPERLESS ONE–STEP CENTER PINS –SHAFT DIAMETER (D) FIXED TIP (A) TOLERANCE 0 −0.005 / 0 –0.01 TYPE–

Precision

Standard

Flange thickness 4 mm

Flange thickness JIS

Flange thickness (T)

T Tolerance D

Type

Designation 0.01 mm unit

0.1 mm unit

Applicable ejector sleeve hole diameter tolerance

4 mm JIS (6/8 mm) Nitriding Die Steel SKD61 High Speed Steel SKH51 Die Steel SKD61 +

Type

ℓ max.

Type

H T H T

Step Shape D

L

F

A

Amin.

C/R

Flange thickness 4 mm

Flange thickness JIS

CPHS–5 CPVS–5 CPHSJ–5 CPVSJ–5 CPHSE–5 CPVSE–5 CPHSJE–5 CPVSJE–5

4 mm (T4)

+ 0.005 0 Details D P.219

1 70.00 – 200.00

0 –0.005

0.50

3

1.5

6/8 mm (JIS)

2

70.00 – 250.00

4 5 6

Step D only 0.1 ≦ C ≦ 1.5 and C < D–A 2 Step E only R ≧ 0.3 and R ≦ D–A 2

0.70

– –

No need to designate if no tip processing is required

2.5

Tolerance D

CPHS–5 CPVS–5 Tolerance D 0

4 mm (T4)

3

+ 0.01 0 or H7 Details D P.219

0 −0.005 D – 0.01 > A ≧ Amin.

3.5

1.00

–0.01 –0.02

70.00 – 300.00

7

Range of guaranteed shaft diameter precision (Details D P.221 ) Range of guaranteed base material hardness (details D P.223 )

4

M material SKH51 H hardness 58 – 60 HRC

6/8 mm (JIS)

CPHSJ–5 CPVSJ–5 Tolerance D 0

ℓ ≦ 12×A and ℓ ≦ 35

8

−0.005

B C D E

C G T R B

4.5

1.50

8

F ≧ 50.00

5

4

9

5.5

6

CPHSE–5 CPVSE–5 Tolerance D –0.01 −0.02

Step (step shape) Select from B – E in the figure below

Shape (tip dimension)

9

−0.005

Tolerance D –0.01 −0.02 D–0.02 > A ≧ Amin.

6

10

D (P) –0.01 –0.02

6.5 7

No need to designate Shape if no tip processing is required

(Not processed)

10

11

Step B

R ≦ 0.2

R ≦ 0.5 ( D ≦ 2

R ≦ 0.3 )

70.00 – 350.00

CPHSJE–5 CPVSJE–5 Tolerance D –0.01 −0.02

Shape

Select from the gure on the right

D (P) 0

2.00

–0.005

8 9

11 14 15 17

13 14 15 17

8

Total Length Designation Shaft Diameter(P) Total Length Designation Total Length

10 12

α= 0

L

E Step E is D ≧ 1.5 E For ℓmin., refer to the standard diagram

0

T - 0.02

Type – L – F – A – C (R) – Tip dimension (K/S/G/Q) CPHS–5EG6 – 350.00 – F330.00 – A5.00 – R0.5 – K30

+ 0.02

+ 0.05

( F > 200

ℓ≧

0 . 7 +α

F

F

Two– stepshape

Order

0

0

( L > 200 + 0.02 L 0

+ 0.05

C

(C chamfered)

L

0

± 0.05 G

Steppedon –step

45 ° ±

30 ´

Quotation

Delivery

α= G 0 . 1 ≦ G < A / 2 Designation 0.1 mm unit

Stepped two–step

Step C

R ≦ 0.5 ( D ≦ 2

R ≦ 0.3 ) Ks = 45 ° ± 30 ´

R ≦ 0.2

– Tip dimension (K/S/G/Q) – (KC/WKC … etc.)

Shape

Type

–L–F–A–C(R)

L

Alterations

KC3.0

K30

CPHS–5EG6 – 350.00 – F330.00 – A5.00 – R0.5 –

Alteration details D P.287

G

± 30 ´ K ° (Cone)

Alteration Code

Details

Alteration Code

Details

0

Changes the flange diameter HC = Designation 0.1 mm unit E D ≦ HC < H, D ≧ 1.5

Designation 0.1 mm unit 20 < K ≦ 60

T - 0.02

D - A

+ 0.02

+ 0.05

( F > 200

Precision single flat cutting D/2 ≦ VKC < H/2

F

F

+ 0 . 5 +α

ℓ≧

VKC

HC

0

0

VKC - 0.02 0

E In relation to the diameter tolerance, alteration may create a straight piece with little diameter difference between the head and shaft.

2

( L > 200 + 0.02 L 0

+ 0.05

A α=

L

0

± 0.05 L

2tanK

Changes the flange diameter (precision) HCC = Designation 0.1 mm unit E D + 0.5 ≦ HCC < H−0.3 Changes the flange thickness TC = Designation 0.1 mm unit E T/2 ≦ TC < T, D ≧ 1.5 (Dimensions L, F remains unchanged) E T−TC ≦ Lmax.−L Dowel hole boring E Available when H ≧ 4 X Combination except for NHC/NHN/RR not available Dowel hole boring + Spring pin driving E Available when H ≧ 4 X Combination except for NHC/NHN/RR not available Numbering on the head Designation range and method: D P.288 E Available when H ≧ 2

VWC Precision two flats cutting D/2 ≦ VWC < H/2

HCC

A 2tanK

T

Step D

(Tapered)

0 . 1 ≦ S <

0 - 0.02

R ≦ 0.2

R ≦ 0.5 ( D ≦ 2

R ≦ 0.3 )

± 0.05 C

VWC

Shape

± 0.05 S

C

± 30 ´ K °

Ks = 45 ° ± 30 ´

R ≦ 0.2

Designation 0.1 mm unit 20 < K ≦ 45 Designation 1° unit

Single flat cutting D/2 ≦ KC < H/2

TC

KC

0

- 0.02 TC

KC - 0.1 0

T

About designation unit for key flat cutting

L

α= S

0

T - 0.02

+ 0.02

+ 0.05

( F > 200

+ 0.1

F

F

ℓ≧

C + 0 . 5 +α

0

0

T d ℓ 4 2 3 6 3 5 8

d 0

WKC Two flats cutting D/2 ≦ WKC < H/2

(1) To align the key flat with the shaft diameter Designation unit 0.05 mm unit is allowed

R

(R chamfered)

NC

( L > 200 + 0.02 L 0

+ 0.05

L

0 - 0.1

0

± 0.1

Q

WKC

T

0 . 2 ≦ Q < A / 2 Designation 0.1 mm unit α= Q

Varied dimensions parallel flats cutting D/2 ≦ KAC < H/2 KBC = Designation 0.1 mm unit only KAC < KBC < H/2

T d ℓ 1 4 2 5 6 3 8

d

KAC KBC

Step E

NCW

- 0.1 0

- 0.1 0

KAC

KBC

R ≦ 0.5 ( D ≦ 2

R ≦ 0.3 )

L

Shape

(2) To designate arbitrary key flat dimensions Designation unit 0.1 mm

T

± 0.1 R

Two flats (right angled) cutting D/2 ≦ RKC < H/2

217

RKC

NHC

B

(Spherical processed)

RKC - 0.1 0

SR = A / 2

0

T - 0.02

Automatic sequential numbering on the head Designation range and method: D P.288 E Available when H ≧ 2

+ 0.02

+ 0.05

( F > 200

DKC Three flats cutting D/2 ≦ DKC < H/2

F

F

ℓ≧

R + 0 . 5 +α

1

2

3

NHN

0

0

0 - 0.1

( L > 200 + 0.02 L 0

+ 0.05

DKC

DKC

L

α= A / 2

0

± 0.05 L

Changes R (normally 0.2 or less) to R0.3–0.5 (for Strength improvement) Designation method RR E Step Applicable to B/C/D E D−A ≧ 1.0 Step For D, C ≧ 0.5

AG °

± 0.5

Two flats (angled) cutting D/2 ≦ KGC < H/2 AG = Designation 1° unit 0 < AG < 360

RR

0 °

KGC

RR

KGC

Type

Shape (Tip shape part A) T tolerance

Group

Flange thickness 4 mm

Flange thickness JIS CPHSJ–5 □ CPVSJ–5 □

Step C

Step D

Step E

Step B

120 ° 120 °

Three flats cutting 120° distribution D/2 ≦ KTC < H/2

- 0.1 120 ° 0

Standard CPHS–5 □ Precision CPVS–5 □

A 0 A 0 A 0 A 0

0 –0.01

0 –0.01

0 –0.01

A A A A

A A A A

A A A A

KTC

–0.01

KTC

0 –0.005

0 –0.005

0 –0.005

–0.005

Standard CPHSE–5 □ CPHSJE–5 □ Precision CPVSE–5 □ CPVSJE–5 □

0 –0.01

0 –0.01

0 –0.01

–0.01

0 –0.005

0 –0.005

0 –0.005

297

298

–0.005

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