Standard Components For Plastic Mold 2021

High Speed Steel SKH51 P 0 –0.005 / –0.01 –0.02

TAPERLESS ONE–STEP CENTER PINS –SHAFT DIAMETER (P) DESIGNATION (0.01 mm INCREMENTS) TIP (A) TOLERANCE 0 −0.005 / 0

Precision

Standard

–0.01 TYPE –

Flange thickness 4 mm

Flange thickness JIS

Flange thickness (T)

Type

Designation 0.01 mm unit

0.1 mm unit

T Tolerance D

Applicable ejector sleeve hole diameter tolerance

4 mm JIS (6/8 mm) Nitriding Die Steel SKD61 High Speed Steel SKH51 Die Steel SKD61 +

Type

Type

ℓmax.

H T H T

Step Shape No.

L

P

F

A Amin.

C/R

CPHSG–5 CPVSG–5 CPHSJG–5 CPVSJG–5 CPHSGE–5 CPVSGE–5 CPHSJGE–5 CPVSJGE–5

Flange thickness 4 mm

Flange thickness JIS

4 mm (T4)

+ 0.005 0 Details D P.219

70.00 – 150.00 0.80 – 0.99 150.01 – 200.00 0.90 – 0.99

0 –0.005

1

3

No need to designate if no tip processing is required

0.50

6/8 mm (JIS)

1.00 – 1.49 1.50 – 1.99 2.00 – 2.49 2.50 – 2.99 3.00 – 3.49 3.50 – 3.99 4.00 – 4.49 4.50 – 4.99 5.00 – 5.49 5.50 – 5.99 6.00 – 6.49 6.50 – 6.99 7.00 – 7.99 8.00 – 9.99

1.5

4 5 6

Step D only 0.1 ≦ C ≦ 1.5 and C < P – A 2 Step E only R ≧ 0.3 and R ≦ P – A 2

– –

2

70.00 – 250.00

CPHSG–5 CPVSG–5 Tolerance D 0

Tolerance P 0 −0.005 P – 0.01 > A ≧ Amin.

0.70

4 mm (T4)

2.5

+ 0.01 0 or H7 Details D P.219

–0.01 –0.02

3

7

B C D E

C G T R B

Range of guaranteed shaft diameter precision (Details D P.221 ) Range of guaranteed base material hardness (details D P.223 )

3.5

1.00

M material SKH51 H hardness 58 – 60 HRC

6/8 mm (JIS)

−0.005

ℓ ≦ 12×A and ℓ ≦ 35

70.00 – 300.00

8

4

CPHSJG–5 CPVSJG–5 Tolerance D 0 CPHSJGE–5 CPVSJGE–5 Tolerance D –0.01 −0.02 −0.005

8

F ≧ 50.00

4.5

4

1.50

9

5

6

Step (step shape) Select from B – E in the figure below

Shape (tip dimension)

9

CPHSGE–5 CPVSGE–5 Tolerance D –0.01 −0.02

Tolerance P –0.01 −0.02 P–0.02 > A ≧ Amin.

5.5

10

D (P) –0.01 –0.02

6

No need to designate Shape if no tip processing is required

(Not processed)

10

11

Step B

6.5

R ≦ 0.5 ( P ≦ 2

R ≦ 0.3 )

R ≦ 0.2

D (P) 0

70.00 – 350.00

Shape

Select from the gure on the right

–0.005

7 8

2.00

11 14 15 17

13 14 15 17

8

Total Length Designation Shaft Diameter(P) Total Length Designation

10 12

10.00 – 11.99 E Shape C/G/T/R/B is No.1.5 (P ≧ 1.00) – E Step E is No.1.5 (P ≧ 1.10) – E For ℓmin., refer to standard drawing

α= 0

L

T - 0.02 0

Type – L – P – F – A – C (R) – Tip dimension (K/S/G/Q) CPHSG–5E6 – 350.00 – P5.95 – F330.00 – A4.95 – R0.5

( F > 200

+ 0.02 0

+ 0.05 0

Two– stepshape

Order

ℓ≧ 0 . 7 +α

F

F

C

(C chamfered)

( L > 200 + 0.02 L 0

) + 0.05 0

L

± 0.05 G

Steppedon –step

45 ° ± 30 ′

Quotation

Delivery

α= G 0 . 1 ≦ G < A / 2 Designation 0.1 mm unit

Stepped two–step

Step C

R ≦ 0.5 ( P ≦ 2

R ≦ 0.3 ) Ks = 45 ° ± 30 ′

R ≦ 0.2

– Tip dimension (K/S/G/Q) – (KC/WKC … etc.)

Type

–L–p–F–A–C(R)

Shape

L

Alterations

KC3.0

CPHSG–5E6 – 350.00 – P5.95 – F330.00 – A4.95 – R0.5

Alteration details D P.287

G

K ° ± 30 ′ (Cone)

Alteration Code

Details

Alteration Code

Details

Changes the flange diameter HC = Designation 0.1 mm unit E P ≦ HC < H, P ≧ 1.5

T - 0.02 0

Designation 0.1 mm unit 20 < K ≦ 60

P - A

Precision single flat cutting P/2 ≦ VKC < H/2

F + 0.02 0

+ 0.05 0

( F > 200

VKC

HC

F

+ 0 . 5 +α

ℓ≧

VKC - 0.02 0

E In relation to the diameter tolerance, alteration may create a straight piece with little diameter difference between the head and shaft.

2

A α=

+ 0.02

+ 0.05 0

( L > 200

0 L

L

± 0.05 L

2tanK

Changes the flange diameter (precision) HCC = Designation 0.1 mm unit E P + 0.5 ≦ HCC < H−0.3 Changes the flange diameter TC = Designation 0.1 mm unit E T/2 ≦ TC < T, P ≧ 1.5 (Dimensions L, F remains unchanged) E T–TC ≦ Lmax.–L Dowel hole boring E Available when H ≧ 4 X Combination except for NHC/NHN/RR not available Dowel hole boring + Spring pin driving E Available when H ≧ 4 X Combination except for NHC/NHN/RR not available Numbering on the head Designation range and method: D P.288 E Available when H ≧ 2 Automatic sequential numbering on the head Designation range and method: D P.288 E Available when H ≧ 2

Precision two flats cutting P/2 ≦ VWC < H/2

VWC

HCC

A 2tanK

T

Step D

(Tapered)

0 . 1 ≦ S <

VWC - 0.02 0

R ≦ 0.5 ( P ≦ 2

R ≦ 0.3 ) Ks = 45 ° ± 30 ′

R ≦ 0.2

± 0.05 S

± 0.05 C

Shape

C

K ° ± 30 ′

Designation 0.1 mm unit 20 < K ≦ 45 Designation 1° unit

R ≦ 0.2

Single flat cutting P/2 ≦ KC < H/2

TC

KC

- 0.02 0

TC

KC - 0.1 0

T

L

About designation unit for key flat cutting

α= S

T - 0.02 0

+ 0.1

F + 0.02 0

+ 0.05 0

( F > 200

F

T d ℓ 4 2 3 6 3 5 8

0 d

ℓ≧ C + 0 . 5 +α

Two flats cutting P/2 ≦ WKC < H/2

R

(R chamfered)

(1) To align the key flat with the shaft diameter Designation unit 0.005 mm unit is allowed

WKC

NC

+ 0.02

+ 0.05 0

( L > 200

WKC - 0.1 0

0 L

± 0.1

L

Q

T

0 . 2 ≦ Q < A / 2 Designation 0.1 mm unit α= Q

Varied dimensions parallel flats cutting P/2 ≦ KAC < H/2 KBC = Designation 0.1 mm unit only KAC < KBC < H/2

T d ℓ 1 4 2 5 6 3 8

d

KAC KBC

Step E

NCW

- 0.1 0

- 0.1 0

R ≦ 0.5 ( P ≦ 2

R ≦ 0.3 )

KAC

KBC

Shape

L

± 0.1 R

T

(2) To designate arbitrary key flat dimensions Designation unit 0.1 mm

Two flats (right angled) cutting P/2 ≦ RKC < H/2

217

RKC

NHC

B

RKC - 0.1 0

(Spherical processed)

SR = A / 2

T - 0.02 0

Three flats cutting P/2 ≦ DKC < H/2

1

2

3

DKC

NHN

F + 0.02 0

+ 0.05 0 F )

( F > 200

ℓ≧ R + 0 . 5 +α

DKC - 0.1 0

DKC

+ 0.02

+ 0.05

( L > 200

0 L

L

0

α= A / 2

± 0.05 L

Changes R (normally 0.2 or less) to R0.3–0.5 (for Strength improvement) Designation method RR E Step Applicable to B/C/D E P−A ≧ 1.0 Step For D, C ≧ 0.5

AG °

± 0.5

Two flats (angled) cutting P/2 ≦ KGC < H/2 AG = Designation 1° unit 0 < AG < 360

RR

0 °

KGC

RR

KGC

Type

Shape (Tip shape part A) T tolerance

Group

120 ° 120 °

Three flats cutting 120° distribution P/2 ≦ KTC < H/2

Flange thickness 4 mm

Flange thickness JIS CPHSJG–5 □ CPVSJG–5 □ CPHSJGE–5 □ CPVSJGE–5 □

Step C

Step D

Step E

Step B

- 0.1 0 120 °

KTC

Standard CPHSG–5 □ Precision CPVSG–5 □ Standard CPHSGE–5 □ Precision CPVSGE–5 □

A 0 A 0 A 0 A 0

0 –0.01

0 –0.01

0 –0.01

A A A A

A A A A

A A A A

KTC

–0.01

0 –0.005

0 –0.005

0 –0.005

–0.005

0 –0.01

0 –0.01

0 –0.01

–0.01

299

300

0 –0.005

0 –0.005

0 –0.005

–0.005

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