Standard Components For Plastic Mold 2021

High Speed Steel SKH51

TWO–STEP CENTER PINS – SHAFT DIAMETER (D) SELECTION TIP (A/V/J/E) TOLERANCE: ± 0.01 TYPE –

Standard

Standard

Designation 0.1 mm unit

T Tolerance D

Flange thickness (T)

Type

Designation 0.01 mm unit

Applicable ejector sleeve hole diameter tolerance

4 mm JIS (6/8 mm) Nitriding Die Steel SKD61 High Speed Steel SKH51 Die Steel SKD61 +

Type

H

ℓ max.

Type Step D

L

F

Y

A

V

J

Emin.

C/R

G/Q

+ 0.005 0 Details D P.219

1

15 20 25 30 35 40 45

70.00 – 200.00

0.50 For

3 4 5 6 7

C □ H5

0 –0.005

1.5 70.00 ı 250.00 2 2.5

Refer to machining limits in the standard drawing

CAH5 CBH5 CCH5 CDH5 CEH5

Type CDH5 CDHE5 0.1 ≦ C ≦ 1.5 and C– D–A 2 For Type CEH5 CEHE5 R ≧ 0.3 and R ≦ D–A 2

Step D only 0.1 ≦ G ≦ 0.5 and G < V–J 2 Step E only Q ≧ 0.3 and Q ≦ V–J 2

4 mm (T4)

0.70

V > J and J ≧ E

A ≧ V and V > J

D > A and A ≧ V

3

+ 0.01 0

70.00 ı 300.00

A B C D E

or H7

3.5

C □ HE5

–0.01 –0.02

Range of guaranteed shaft diameter precision (Details D P.221 ) Range of guaranteed base material hardness (details D P.223 )

M material SKH51 H hardness 58 – 60 HRC

4

1.00

Normally, α= 0 When using CX additional machining α= CX When using RX additional machining α= RX When using SR additional machining α= E

Details D P.219

4.5

8

F ≧ 50.00

5

1.50

Type Select the stepped shape (inside the circle) from the figure on the right R ≦ 0.5 ( D ≦ 2 R ≦ 0.3 ) 0 - 0.02 T = 4

Step

5.5 6 6.5 7

CAH5 CAHE5

Step If A is selected, V = E can be specified

Step If A is selected,

Type

9

CAHE5 CBHE5 CCHE5 CDHE5 CEHE5

(Designation of V = E possible)

If selected, no need to designate A

A Step

CAHE5 CAH5

70.00 ı 350.00

no need to designate J

Select from the gure on the right

Step

50

10 11 14 15 17

2.00

D (P) –0.01 –0.02

8 9

Normally, α =0 ※ When using CX additional machining α =CX ※ When using RX additional machining α =RX ※ When using SR additional machining α = V 2

– 2

D (P) 0

10 12

–0.005

2.50

E Type CEH5/CEHE5 is D ≧ 1.5

Total Length Designation Shaft Diameter(P) Total Length Designation

0 + 0.05 F

+ 0.05

Y 0

Type – L – F – Y –A–V–J–E–C/G/R/Q CCH5B 5 – 100.00 – F50.00 – Y52.00 – A4.50 – V4.20 – J3.80 – E2.80

Y

Order

( L > 200

L + 0.02 0

0 + 0.05

L ≧ Y + 0.5 +α

Y ≧ F + 0.5

L

Two– stepshape

T = 4 - 0.02 0

B Step

CBHE5 CBH5

R ≦ 0.2

R ≦ 0.5 ( D ≦ 2

R ≦ 0.3 )

R ≦ 0.2

Step

Quotation

Delivery

Steppedon –step

Normally, α =0 ※ When using CX additional machining α =CX ※ When using RX additional machining α =RX ※ When using SR additional machining α = V 2

Stepped two–step

Type –L–F–Y–A–V–J–E–C/G/R/Q–(KC/WKC … etc.) CCH5B 5 – 100.00 – F50.00 – Y52.00 – A4.50 – V4.20 – J3.80 – E2.80 – WKC2.5

Alterations

Alteration details D P.287

( F > 200

0 + 0.02 F

+ 0.05 0

F

+ 0.02

0 Y

Alteration Code

Details

Alteration Code

Details

Y

+ 0.05 ) 0

( Y > 200

Y

Changes the flange thickness TC = Designation 0.1 mm unit E 2.0 ≦ TC < 4,D ≧ 1.5 (Dimensions L, Y, F remains unchanged) E 4−TC ≦ Lmax.−L

( L > 200

L + 0.02 0

0 + 0.05

L ≧ Y + 0.7 +α

L

Y ≧ F + 0.7

Precision single flat cutting D/2 ≦ VKC < H/2

VKC

TC

VKC - 0.02 0

TC

R ≦ 0.5 ( D ≦ 2

R ≦ 0.3 )

0 - 0.02

T = 4

4

C Step

CCHE5 CCH5

R ≦ 0.2

Normally, α =0 ※ When using CX additional machining α =CX ※ When using RX additional machining α =RX ※ When using SR additional machining α = V 2

Step

+ 0.1

R ≦ 0.2

Precision two flats cutting D/2 ≦ VWC < H/2

Dowel hole boring E Available when H ≧ 4 X Combination except for CX/RX/SR/AC/AGC/NHC/NHN/RR not available Dowel hole boring + Spring pin driving E Available when H ≧ 4 X Combination except for CX/RX/SR/AC/AGC/NHC/NHN/RR not available

VWC

Ks = 45 °

2

0

± 1 °

K = 45 °

± 1 °

NC

VWC - 0.02 0

4

2

Single flat cutting D/2 ≦ KC < H/2

About designation unit for key flat cutting

KC

KC - 0.1 0

NCW

V - J

4

D - A +

L ≧ Y +

2 +

0.5 +α

0 + 0.02 F ( F > 200

+ 0.05 0

Y ≧ F +

+ 0.02

F

0.5

Y 0

Numbering on the head Designation range and method: D P.288 E Available when H ≧ 2 Automatic sequential numbering on the head Designation range and method: D P.288 E Available when H ≧ 2

WKC Two flats cutting D/2 ≦ WKC < H/2

(1) To align the key flat with the shaft diameter Designation unit 0.05 mm unit is allowed

2

217

NHC

Y

Y 0 ) + 0.05

( Y > 200

0 - 0.1

+ 0.5 2tanAC D - A When AC alteration is used Y ≧ F +

L ≧ Y + 2tanAGC V - J When AGC alteration is used

WKC

( L > 200

L + 0.02 0

0 + 0.05

+ 0.5 +α

L

Varied dimensions parallel flats cutting D/2 ≦ KAC < H/2 KBC = Designation 0.1 mm unit only KAC < KBC < H/2

KAC KBC

1

2

3

NHN

- 0.1 0

- 0.1 0

T = 4 - 0.02 0

D Step

KAC

KBC

CDHE5 CDH5

R ≦ 0.5 ( D ≦ 2

R ≦ 0.3 )

± 0.05 G

C ± 0.05

Step

CX = Designation 0.1 mm unit E 0.3 ≦ CX ≦ 0.5, CX < E/2 E Available when D ≧ 2 E is the dimension prior to CX machining. ※α= CX RX = Designation 0.1 mm unit E D ≦ 4.5 c 0.3 ≦ RX ≦ 0.5, RX < E/2 D > 4.5 c 0.3 ≦ RX ≦ 1.0 E Available when D ≧ 2 E is the dimension prior to RX machining. ※α= RX The tip is processed to be a spherical surface (SR). E Available when D ≧ 2 E L + 0.05 0 . ※α= E/2 E is the dimension prior to SR machining. Standard K = 45° can be specified as an angle AC = Designation 1° unit E 30 ≦ AC ≦ 60 E Type Applicable to CCH5/CCHE5/CDH5/CDHE5 E For CDH5/CDHE5, C ≦ 1.0, A + 2 (C×tanAC°) < D

± 0.1 CX

Ks = 45 ° ± 1 °

K = 45 ° ± 1 °

CX

Two flats (right angled) cutting D/2 ≦ RKC < H/2

RKC

Normally, α =0 ※ When using CX additional machining α =CX ※ When using RX additional machining α =RX ※ When using SR additional machining α = V 2

(2) To designate arbitrary key flat dimensions Designation unit 0.1 mm

RKC - 0.1 0

± 0.1 RX

RX

DKC Three flats cutting D/2 ≦ DKC < H/2

R ≦ 0.2 R ≦ 0.2

0 - 0.1

R ≦ 0.2 R ≦ 0.2

DKC

DKC

C

0 + 0.02 F ( F > 200

+ 0.02

+ 0.05 0

F

G

0 Y

SR

AG °

+ 0.05 ) 0

Two flats (angled) cutting D/2 ≦ KGC < H/2 AG = Designation 1° unit 0 < AG < 360

± 0.5

Y

( Y > 200

SR

Y

KGC

0 °

( L > 200

L + 0.02 0

0 + 0.05

L ≧ Y + G + 0.5 +α

Y ≧ F + C + 0.5

L

KGC

AC °

E Step

0 - 0.02

120 °

CEHE5 CEH5

T = 4

R ≦ 0.5 ( D ≦ 2

R ≦ 0.3 )

Three flats cutting 120° distribution D/2 ≦ KTC < H/2

R ± 0.1

AC

- 0.1 120 ° 0

± 0.1 Q

KTC

Step

120 °

KTC

Normally, α =0 ※ When using CX additional machining α =CX ※ When using RX additional machining α =RX ※ When using SR additional machining α = V 2

Standard Ks = 45° can be specified as an angle AGC = Designation 1° unit E 30 ≦ AGC ≦ 60 E Step Applicable to C/D X Combination with RR not available E Step For D, J + 2 (G × tanACG°) < V Changes R normally 0.2 or less to R0.3 - 0.5 (for Strength improvement) Designation method RR E Step Applicable to B/C/D E D−A ≧ 1.0 Step For D, C ≧ 0.5

Changes the flange diameter HC = Designation 0.1 mm unit E D ≦ HC < H, D ≧ 1.5 E In relation to the diameter tolerance, alteration may create a straight piece with little diameter difference between the head and shaft.

AGC °

HC

AGC

( F > 200

+ 0.02

F + 0.02 0

0 + 0.05

F

Y 0

Changes the flange diameter (precision) HCC = Designation 0.1 mm unit E D + 0.5 ≦ HCC < H−0.3

RR

HCC

Y 0 ) + 0.05

Y

( Y > 200

RR

0 + 0.02 L ( L > 200

+ 0.05 0

L ≧ Y + Q + 0.5 +α

L

Y ≧ F + R + 0.5

301

302

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