Standard Components For Plastic Mold 2021

High Speed Steel SKH51

PRECISION STEPPED ONE–STEP CENTER PIN –SHAFT DIAMETER (P) 0.01 mm DESIGNATION TIP (A/V) TOLERANCE ± 0.005 / ± 0.01 TYPE–

Precision

Standard

Type

Designation 0.01 mm unit

0.1 mm unit

Flange thickness 4 mm Flange thickness JIS

T Tolerance P

Flange thickness (T)

Applicable ejector sleeve hole diameter tolerance + 0.005 0 E Note that for sleeves with V dimen- sion tolerance of 0 –0.005 , combina- tion with center pins that have shaft diameter tolerance + 0.01 0 is not recommended. The reason for this in the fitting sections of H7 ejector sleeve are longer. Details D P.219

4 mm JIS (6/8 mm) Nitriding Die Steel SKD61 High Speed Steel SKH51 Die Steel SKD61 +

Type

Type

ℓ max.

H T H T

Step D

L

P

F

A

Vmin.

C/R

N

Flange thickness 4 mm Flange thickness JIS

70.00 – 150.00 0.80 – 0.89 70.00 – 200.00 0.90 – 0.99

CPHB–5

1

15

0.50

3

3

4 mm (T4)

1.5

1.00 – 1.49 1.50 – 1.99 1.50 – 2.49 2.00 – 2.99 2.50 – 3.49 3.00 – 3.99 3.50 – 4.49 4.00 – 4.99 5.00 – 5.49 5.00 – 5.99 5.00 – 6.49 6.00 – 6.99 6.00 – 7.99 8.00 – 8.99 8.00 – 9.99 10.00 – 11.99

20 25 30 35 40 45

CPVB–5

Step D only 0.1 ≦ C ≦ 1.5 and C < P – A 2 Step E only R ≧ 0.3 and R ≦ P – A 2

2

70.00 – 250.00

4 5 6

4 5 6 7

4

0.70

0 –0.005

2.5

CPHBJ–5

A B C D E

3

4/6/8 mm (JIS)

P > A ≧ V

3.5

1.00

Range of guaranteed retention diameter precision (details D P.221 ) Range of guaranteed base material hardness (details D P.223 )

70.00 – 300.00

7

M material SKH51 H hardness 58 – 60 HRC

4

CPVBJ–5

N ≧ 25.0 and 30 ≦ (F–N) ≦ 200

CPHB–5 CPVB–5

CPHBJ–5 CPVBJ–5

8

Step If A is selected, no need to designate A

4.5

F ≧ 55.00

1.50

8

4

5

R ≦ 0 . 5

( D ≦ 2

R ≦ 0 . 3 )

9

5.5

6

9

Step A

6

T Tolerance P

T Tolerance V

10

Type

Connection R

6.5

50

10

11

7 8 9

70.00 – 350.00

2.00

CPHB–5A

D (P) –0.01 –0.02

11 14 15 17

13 14 15 17

± 0.01

8

10 12

CPHBJ–5A

- 0 . 02 0

D (P) 0

T

0 –0.005

–0.005

Normal α= 0 CX, RX, SR When using additional machining, refer to additional machining

( F - N ) + 5 0

N - 5 0

E Step E is D ≧ 1.5 (P ≧ 1.10) – E For ℓmin., refer to the standard diagram

CPVB–5A

Total Length Designation Shaft Diameter(P) Total Length Designation

± 0.005

F ( L > 200 L + 0 . 05 0

ℓ≧ 0 . 5 +α

Type –L–P–F–A–V–C(R)–N CPHB–5E 6 – 350.00 – P5.5 – F330.00 – A3.00 – V2.5 – R0.5 – N150

CPVBJ–5A

+ 0 . 02

+ 0 . 05 0

Order

0 L

R ≦ 0.5

( D ≦ 2

R ≦ 0.3 )

Step B

R ≦ 0.2

Two– stepshape

T Tolerance P

T Tolerance A / V

Type

Connection R

Quotation

Delivery

Steppedon –step

CPHB–5B

± 0.01

–L–P–F–A–V–C(R)–N–(KC/WKC … etc.)

Type

Stepped two–step

CPHBJ–5B

Alterations

- 0.02 0

KC3.0

CPHB–5E 6 – 350.00 – P5.55 – F330.00 – A3.00 – V2.50 – R0.5 – N150 –

T

0 –0.005

( F - N ) + 5 0

Normal α= 0 CX, RX, SR When using additional machining, refer to additional machining

Alteration details D P.287

N - 5 0

CPVB–5B

( F > 200 F

Alteration Code

Details

Alteration Code

Details

± 0.005

+ 0.02 0

+ 0.05 0

ℓ≧ 0.7 +α

F

CPVBJ–5B

( L > 200 L

+ 0.02 0

+ 0.05 0

L

Changes the flange diameter (precision) HCC = Designation 0.1 mm unit E D + 0.5 ≦ HCC < H−0.3 Changes the flange thickness TC = Designation 0.1 mm unit E T/2 ≦ TC < T, D ≧ 1.5 (Dimensions L, F, N remains unchanged) E T−TC ≦ Lmax.−L Dowel hole boring E Available when H ≧ 4 X Combination except for NHC/NHN/CX/ RX/SR/AC/RR not available Dowel hole boring + Spring pin driving E Available when H ≧ 4 X Combination except for NHC/NHN/CX/ RX/SR/AC/RR not available Numbering on the head Designation range and method: D P.288 E Available when H ≧ 2 Automatic sequential numbering on the head Designation range and method: D P.288 E Available when H ≧ 2

Precision single flat cutting D/2 ≦ VKC < H/2

HCC

VKC

VKC - 0.02 0

R ≦ 0.5

( D ≦ 2

R ≦ 0.3 )

Step C

T Tolerance P

T Tolerance Ks

T Tolerance A / V

R ≦ 0.2

Type

Connection R

Ks = 45 °

Precision two flats cutting D/2 ≦ VWC < H/2

VWC

TC

- 0.02 0

TC

About designation unit for key flat cutting

VWC - 0.02 0

CPHB–5C

T

± 0.01

± 1°

CPHBJ–5C

+ 0.1

- 0.02 0

P - A +

0 d

T

T d ℓ 4 2 3 6 3 5 8 T d ℓ 1 4 2 5 6 3 8

Single flat cutting D/2 ≦ KC < H/2

ℓ≧

0.5 +α

KC

0 –0.005

(1) When designating the flange cut in alignment with retention diameter Designation unit 0.05 mm unit is al- lowed

NC

KC - 0.1 0

( F - N ) + 5 0

Normal α= 0 CX, RX, SR When using additional machining, refer to additional machining

N - 5 0

2

CPVB–5C

T

( F > 200 F

± 0.005

± 30°

+ 0.02 0

+ 0.05 0

When AC alteration is used

F

P - A +

CPVBJ–5C

d

ℓ≧

0.5 +α

Two flats cutting D/2 ≦ WKC < H/2

WKC

( L > 200

+ 0.02

+ 0.05 0

L

NCW

0 L

WKC - 0.1 0

2tanAC

R ≦ 0.5

( D ≦ 2

R ≦ 0.3 )

T

R ≦ 0.2 R ≦ 0.2

Step D

Varied dimensions parallel flats cutting D/2 ≦ KAC < H/2 KBC = Designation 0.1 mm unit only KAC < KBC < H/2

C

T Tolerance P

T Tolerance A / V

T Tolerance Ks

C ± 0.05

KAC KBC

217

Connection R

NHC

Type

Ks = 45 °

- 0.1 0

- 0.1 0

KAC

KBC

(2) To designate

CPHB–5D

arbitrary key flat dimensions

1

2

3

NHN

± 0.01

± 1°

Two flats (right angled) cutting D/2 ≦ RKC < H/2

RKC

CPHBJ–5D

- 0.02 0

RKC - 0.1 0

T

Designation unit 0.1 mm

0 –0.005

CX = Designation 0.1 mm unit E 0.3 ≦ CX ≦ 0.5, CX < V/2 E Available when P ≧ 2 V is the dimension prior to CX machining. ※α= CX RX = Designation 0.1 mm unit E P ≦ 4.5 c 0.3 ≦ RX ≦ 0.5, RX < V/2 P > 4.5 c 0.3 ≦ RX ≦ 1.0 E Available when P ≧ 2 V is the dimension prior to RX machining. ※α= RX The tip is processed to be a spherical surface (SR). E Available when P ≧ 2 E L + 0.05 0 . ※α= V/2 V is the dimension prior to SR machining.

± 0.1 CX

( F - N ) + 5 0

Normal α= 0 CX, RX, SR When using additional machining, refer to additional machining

N - 5 0

CPVB–5D

CX

( F > 200 F

+ 0.02 0

+ 0.05 0

± 0.005

± 30°

Three flats cutting D/2 ≦ DKC < H/2

F

ℓ≧ C + 0.5 +α

DKC

CPVBJ–5D

DKC - 0.1 0

( L > 200 L

+ 0.02 0

+ 0.05 0

DKC

L

± 0.1 RX

RX

R ≦ 0.5

( D ≦ 2

R ≦ 0.3 )

AG °

± 0.5

Two flats (angled) cutting D/2 ≦ KGC < H/2 AG = Designation 1° unit 0 < AG < 360

Step E

0 °

KGC

T Tolerance P

T Tolerance A

T Tolerance V

R ± 0.1

Type

Connection R

SR

KGC

SR

CPHB–5E

120 ° 120 °

Three flats cutting 120° distribution D/2 ≦ KTC < H/2

- 0.1 0 120 °

± 0.01

KTC

Standard Ks = 45° can be specified as an angle AC = designation 1° unit E 30 ≦ AC ≦ 60 E Step Applicable to C/D X Combination with RR not available E Step For D, C ≦ 1.0 , A + 2 (C×tanAC°) < P Changes R (normally 0.2 or less) to R0.3 - 0.5 (for Strength improvement) Designation method RR E Step Applicable to B/C/D E P−A ≧ 1.0 Step For D, C ≧ 0.5

CPHBJ–5E

- 0.02 0

AC °

T

KTC

0 –0.005

AC

± 0.02

( F - N ) + 5 0

Normal α= 0 CX, RX, SR When using additional machining, refer to additional machining

N - 5 0

CPVB–5E

Changes the flange diameter HC = Designation 0.1 mm unit E D ≦ HC < H, D ≧ 1.5 E In relation to the diameter tolerance, alteration may create a straight piece with little diameter difference between the head and shaft.

( F > 200 F

± 0.005

+ 0.05 0

+ 0.02 0

ℓ≧ R + 0.5 +α

F

HC

RR

CPVBJ–5E

( L > 200 L

+ 0.05 0

+ 0.02

RR

0 L

303

304

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