Standard Components For Plastic Mold 2021

High Speed Steel SKH51

STEPPED TWO–STEP CENTER PIN – SHAFT DIAMETER (P) 0.01 mm DESIGNATION TIP (A/V/J/E) TOLERANCE ± 0.01 TYPE –

Standard

Type

Designation 0.01 mm unit

Designation 0.1 mm unit C/R G/Q N

Flange thickness (T)

T Tolerance P

H

ℓ max.

Applicable ejector sleeve hole diameter tolerance + 0.005 0 E Note that for sleeves with V dimen- sion tolerance of 0 –0.005 , combina- tion with center pins that have shaft diameter tolerance + 0.01 0 is not recommended. The reason for this in the fitting sections of H7 ejector sleeve are longer. Details D P.219

4 mm JIS (6/8 mm) Nitriding Die Steel SKD61 High Speed Steel SKH51 Die Steel SKD61 +

Type

Type Step D L

P

F

Y

A

V

J Emin.

0.50 0.70

1.5

1.00 – 1.49 1.50 – 1.99 1.50 – 2.49 2.00 – 2.99 2.50 – 3.49 3.00 – 3.99 3.50 – 4.49 4.00 – 4.99 5.00 – 5.49 5.50 – 5.99 6.00 – 6.49 6.50 – 6.99 7.00 – 7.99 8.00 – 8.99 9.00 – 9.99 10.00 – 11.99

20 25 30 35 40 45

3 4 5 6 7

70.00 – 200.00

2

70.00 ı 250.00 100.00 ı 300.00

Refer to machining limits in the

Type CDHB5

2.5

Step D only 0.1 ≦ G ≦ 0.5 and G < V–J 2 Step E only Q ≧ 0.3 and Q ≦ V–J 2

3

standard drawing Normally, α= 0 When using CX additional machining α= CX When using RX additional machining α= RX When using SR additional machining α=

0.1 ≦ C ≦ 1.5 and C < P – A 2 Type CEHB5 R ≧ 0.3 and R ≦ P – A 2

3.5

1.00

CAHB5 CBHB5 CCHB5 CDHB5 CEHB5

A B C D E

4 mm (T4)

C □ HB5

0 –0.005

A ≧ V and V > J

V > J and J ≧ E

P > A and A ≧ V

N ≧ 25.0 and (F–N) ≧ 30 and (F–N) ≦ 200

4

4.5

8

Range of guaranteed retention diameter precision (details D P.221 ) Range of guaranteed base material hardness (details D P.223 )

M material SKH51 H hardness 58 – 60 HRC

5

1.50

F ≧ 55.00

5.5

9

6

6.5

100.00 ı 350.00

Type Select the stepped shape (inside the circle) from the figure on the right CAHB5 R ≦ 0.5 ( D ≦ 2 R ≦ 0.3 )

Step

50

10 11 14 15 17

7 8 9

(Designation of V = E possible)

2.00

Type If CAHB5 is selected, no need to designate A

A Step

Step If A is selected, no need to designate J

Step If A is selected, V = E can be specified

Connection R

D (P) –0.01 –0.02

10 12

E – 2

2.50

D (P) 0

E Type CEHB5 is D ≧ 1.5(P ≧ 1.10) –

–0.005

T = 4 - 0.02 0

Step

Select from the gure on the right

0 + 5

Type – L – P – F – Y –A–V–J–E– C/G/R/Q –N CCHB5B 5 – 150.00 – P4.80 – F100.00 – Y120.00 – A4.50 – V4.20 – J3.80 – E2.80 – N30.0

F - N )

- 5 0

N

Total Length Designation Shaft Diameter(P) Total Length Designation

+ 0.05

Order

+ 0.05 0

Y 0

F

Y

L ≧ Y + 0 . 5 +α

( L > 200

+ 0.05 ) 0

Y ≧ F + 0 . 5

L + 0.02 0

L

Quotation

Delivery

Two– stepshape

R ≦ 0.5 ( D ≦ 2 R ≦ 0.3 )

B Step

CBHB5

R ≦ 0.2

R ≦ 0.2

Connection R

Steppedon –step

Type –L–P–F–Y–A–V–J–E–C/G/R/Q–N–(KC/WKC … etc.) CCHB5B 5 – 150.00 – P4.80 – F100.00 –Y120.00– A4.50 – V4.20 – J3.80 – E2.80 – N30.0 – WKC2.5

Alterations

Stepped two–step

Alteration details D P.287

0 - 0.02

T = 4

Step

Alteration Code

Details

Alteration Code

Details

0 + 5

- 5 0

F - N )

N

Changes the flange thickness TC = Designation 0.1 mm unit E 2.0 ≦ TC < 4 (Dimensions L, Y, F, N remains unchanged) E 4−TC ≦ Lmax.−L

+ 0.02

( F > 200 F

F + 0.02 0

0 + 0.05

0 Y

Precision single flat cutting D/2 ≦ VKC < H/2

VKC

VKC - 0.02 0

TC

+ 0.05 ) 0

( Y > 200 Y

TC

Y

4

( L > 200

+ 0.05 ) 0

L ≧ Y + 0 . 7 +α

Y ≧ F + 0 . 7

L + 0.02 0

L

VWC Precision two flats cutting D/2 ≦ VWC < H/2

+ 0.1

Dowel hole boring E Available when H ≧ 4 X Combination except for CX/RX/SR/AC/AGC/NHC/NHN/RR not available Dowel hole boring + Spring pin driving E Available when H ≧ 4 X Combination except for CX/RX/SR/AC/AGC/NHC/NHN/RR not available

0 - 0.02

2

About designation unit for key flat cutting

0

R ≦ 0.5 ( D ≦ 2 R ≦ 0.3 )

VWC

NC

Ks = 45 ° C

Step

R ≦ 0.2

CCHB5

K = 45 °

± 1 °

4

Connection R

R ≦ 0.2

Single flat cutting D/2 ≦ KC < H/2

KC

± 1 °

2

KC - 0.1 0

( 1) When designating the flange cut in alignment with retention diameter

NCW

4

WKC Two flats cutting D/2 ≦ WKC < H/2

T = 4 - 0.02 0

0 - 0.1

Numbering on the head Designation range and method: D P.288 E Available when H ≧ 2 Automatic sequential numbering on the head Designation range and method: D P.288 E Available when H ≧ 2

Step

WKC

NHC

217

+ 5 F - N ) 0

P - A +

- 5 0

V - J

N

Designation unit 0.05 mm unit is allowed

Y ≧ F +

0 . 5

L ≧ Y +

+ 0 . 5 +α

Varied dimensions parallel flats cutting D/2 ≦ KAC < H/2 KBC = Designation 0.1 mm unit only KAC < KBC < H/2

+ 0.02

KAC KBC

0 + 0.02 F ( F > 200 F

Y 0

+ 0.05 0

2

2

- 0.1 0

- 0.1 0

KAC

KBC

When AC alteration is used

L ≧ Y + 2tanAGC V - J When AGC alteration is used

Y

Y 0 ) + 0.05

NHN

2tanAC P - A

1

2

3

( Y > 200

Y ≧ F +

+ 0 . 5

+ 0 . 5 +α

( L > 200

+ 0.05 ) 0

L + 0.02 0

L

Two flats (right angled) cutting D/2 ≦ RKC < H/2

RKC

RKC - 0.1 0

CX = Designation 0.1 mm unit E 0.3 ≦ CX ≦ 0.5, CX < E/2 E Available when P ≧ 2 E is the dimension prior to CX machining. ※α= CX RX = Designation 0.1 mm unit E P ≦ 4.5 c 0.3 ≦ RX ≦ 0.5, RX < E/2 E P > 4.5 c 0.3 ≦ RX ≦ 1.0 E Available when P ≧ 2 E is the dimension prior to RX machining. ※α= RX The tip is processed to be a spherical surface (SR). E Available when P ≧ 2 E L + 0.05 0 . ※α= E/2 E is the dimension prior to SR machining. Standard K = 45° can be specified as an angle AC = Designation 1° unit E 30 ≦ AC ≦ 60 E Type Applicable to CCHB5 / CDHB5 E For CDHB5, C ≦ 1.0, A + 2 (C × tanAC°) < P Standard Ks = 45° can be specified as an angle AGC = Designation 1° unit E 30 ≦ AGC ≦ 60 X Combination with RR not available E Step Applicable to C/D E Step For D, J + 2 (G × tanAGC°) < V

R ≦ 0.5 ( D ≦ 2 R ≦ 0.3 )

(2) To designate arbitrary key flat dimensions Designation unit 0.1 mm

± 0.1 CX

D

Step

CDHB5

CX

C ± 0.05

G

± 0.05

K = 45 ° ± 1 °

Connection R

R ≦ 0.2 R ≦ 0.2

DKC Three flats cutting D/2 ≦ DKC < H/2

Ks = 45 ° ± 1 °

C

0 - 0.1

DKC

DKC

± 0.1 RX

RX

AG °

± 0.5

Two flats (angled) cutting D/2 ≦ KGC < H/2 AG = Designation 1° unit 0 < AG < 360

KGC

0 °

0 - 0.02

T = 4

Step

KGC

SR

0 + 5

SR

F - N )

- 5 0

N

120 ° 120 °

+ 0.02

R ≦ 0.2 R ≦ 0.2

Three flats cutting 120° distribution D/2 ≦ KTC < H/2

0 Y

( F > 200 F

G

- 0.1 120 ° 0

F + 0.02 0

0 + 0.05

KTC

+ 0.05 ) 0

( Y > 200 Y

KTC

Y

AC °

L ≧ Y + G + 0 . 5 +α

( L > 200

+ 0.05 ) 0

L + 0.02 0

Y ≧ F + C + 0 . 5

Changes the flange diameter HC = Designation 0.1 mm unit E D ≦ HC < H E In relation to the diameter tolerance, alteration may create a straight piece with little diameter difference between the head and shaft.

L

AC

HC

R ≦ 0.5 ( D ≦ 2 R ≦ 0.3 )

E

Step

CEHB5

R ± 0.1

± 0.1 Q

Connection R

AGC °

Changes the flange diameter (precision) HCC = Designation 0.1 mm unit E D + 0.5 ≦ HCC < H−0.3

AGC

HCC

Changes R (normally 0.2 or less) to R0.3 - 0.5 (for Strength improvement) Designation method RR E Step Applicable to B/C/D E P−A ≧ 1.0 Step For D, C ≧ 0.5

T = 4 - 0.02 0

Step

RR

0 + 5

RR

F - N ) )

N - 5 0

+ 0.02

Y 0

( F > 200 F

F + 0.02 0

+ 0.05

0

( Y > 200 Y 0 ) + 0.05

Y

L ≧ Y + Q + 0 . 5 +α

( L > 200

+ 0.05 ) 0

Y ≧ F + R + 0 . 5

L + 0.02 0

L

305

306

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