Standard Components For Plastic Mold 2021

Die Steel SKD61 + Nitriding D –0.01 –0.02

TAPERLESS ONE–STEP CENTER PIN – SHAFT DIAMETER (D) FIXED TIP (A) TOLERANCE 0 −0.02 TYPE –

Standard

Type

Flange thickness 4 mm

Flange thickness JIS

T Tolerance Flange thickness (T)

Designation 0.01 mm unit

0.1 mm unit

Flange thickness (T)

T Tolerance D

Applicable ejector sleeve hole diameter tolerance

Designation 0.01 mm unit

4 mm JIS (6/8 mm) Nitriding Die Steel SKD61 High Speed Steel SKH51 Die Steel SKD61 +

ℓ max.

Type

Type

H T H T

Step Shape D

L

F

A

Amin.

C/R

Flange thickness 4 mm Flange thickness JIS

1.5 70.00 – 200.00

0.50

3 4 5 6

No need to designate if no tip process- ing is required

0 –0.02 ( L > 300 c T 0

4 mm (T4)

2

CPNS–5

–0.05 )

0.70

–0.01 –0.02

2.5

– –

Step D only 0.1 ≦ C ≦ 1.5 and C < D–A 2 Step E only R ≧ 0.3 and R ≦ D–A 2

+ 0.01 0

or H7

3

70.00 – 400.00 (500.00)

3.5

1.00

E D > 12 c D –0.01 –0.03

7

Details D P.219

4

8

6/8 mm (JIS)

CPJS–5

0 –0.05

4.5

SKD61 + Nitriding

Range of guaranteed shaft diameter precision (Details D P.221 ) Nitriding surface hardness guaranteed range (Details D P.224 )

M material

ℓ ≦ 12×A and ℓ ≦ 35

1.50

8

5

Range of guaranteed base material hardness (Details D P.223 ) Base material 40 – 45 HRC E Nitriding treatment is not applied to the tip–shaped part (ℓ part).

H hardness Surface 900 HV –

CPNS–5

B C D E

C G T R B

4

9

F ≧ 50.00 D–0.02 > A ≧ Amin.

5.5

6

9

6

10

6.5 7

Step (step shape) Select from B – E in the figure below

Shape (tip dimension)

CPJS–5

10

11

D (P) –0.01 –0.02

70.00 – 500.00

2.00

8 9

11 14 15 17

13 14 15 17

(Not processed)

No need to designate Shape if no tip processing is required

Step B

R ≦ 0.5 ( D ≦ 2

R ≦ 0.3 )

R ≦ 0.2

D (P) 0

Select from the gure on the right

Shape

–0.005

10 12 16

8

Total Length Designation Shaft Diameter(P) Total Length Designation

2.50

– – 21

α= 0

E For ℓmin., refer to standard drawing E L dimensions in parentheses ( ) are for CPJS–5 only. E Step E is D ≧ 2

L

T

Type – L – F – A – C (R) – Tip dimension (K/S/G/Q) CPNS–5EG6 – 350.00 – F330.00 – A5.00 – R0.5 – K30

0 ( L > 200 F

Order

+ 0.02

+ 0.05 0

Two– stepshape

ℓ≧ 0 . 7 +α

F

C

(C chamfered)

( L > 200 + 0.02

+ 0.05 0

0 L

L

Steppedon –step

± 0.05 G

Quotation

45 ° ± 30 ′

Delivery

Stepped two–step

α= G 0 . 1 ≦ G < A / 2 Designation 0.1 mm unit

Step C

R ≦ 0.5 ( D ≦ 2

R ≦ 0.3 ) Ks = 45 ° ± 30 ′

R ≦ 0.2

– Tip dimension (K/S/G/Q) – (KC/WKC … etc.)

Type

–L–F–A–C(R)

Shape

Alterations

L

KC3.0

G2.0

CPNS–5EG6 – 350.00 – F330.00 – A5.00 – R0.5 –

Alteration details D P.287

G

(Cone)

Alteration Code

Details

Alteration Code

Details

Changes the flange diameter HC = Designation 0.1 mm unit E D ≦ HC < H

K ° ± 30 ′

T

Single flat cutting D/2 ≦ KC < H/2

Designation 1° unit 20 < K ≦ 60

KC

KC - 0.1 0

D - A

0 ( L > 200 F

F + 0.02

+ 0.05 0

HC

ℓ≧

+ 0 . 5 +α

E In relation to the diameter tolerance, alteration may create a straight piece with little diameter difference between the head and shaft.

About designation unit for key flat cutting

2

+ 0.02

+ 0.05 0

( L > 200

0 L

L

A α=

Two flats cutting D/2 ≦ WKC < H/2

WKC

± 0.05 L

2tanK

WKC - 0.1 0

Changes the flange diameter (precision) HCC = Designation 0.1 mm unit E D + 0.5 ≦ HCC < H−0.3 Changes the flange thickness TC = Designation 0.1 mm unit E T/2 ≦ TC < T (Dimensions L, F remains unchanged) E T–TC ≦ Lmax.–L Dowel hole boring E Available when H ≧ 4 X Combination except for NHC/NHN/RR not available Dowel hole boring + Spring pin driving E Available when H ≧ 4 X Combination except for NHC/NHN/RR not available Numbering on the head Designation range and method: D P.288 E Available when H ≧ 2 Automatic sequential numbering on the head Designation range and method: D P.288 E Available when H ≧ 2

(1) To align the key flat with the shaft diameter

HCC

Varied dimensions parallel flats cutting D/2 ≦ KAC < H/2 KBC = Designation 0.1 mm unit only KAC < KBC < H/2 Two flats (right angled) cutting D/2 ≦ RKC < H/2

KAC KBC

T

Step D

(Tapered)

- 0.1 0

- 0.1 0

A 2tanK

0 . 1 ≦ S <

R ≦ 0.5 ( D ≦ 2

R ≦ 0.3 ) Ks = 45 ° ± 30 ′

R ≦ 0.2

± 0.05 C

KAC

KBC

Shape

C

Designation unit 0.05 mm unit is allowed

± 0.05 S

R ≦ 0.2

± 30 ′ K °

TC

- 0.02 0

Designation 0.1 mm unit 20 < K ≦ 45 Designation 1° unit

TC

RKC

T

RKC - 0.1 0

+ 0.1

T d ℓ 4 2 3 6 3 5 8 T d ℓ 1 4 2 5 6 3 8

0 d

(2) To designate

Three flats cutting D/2 ≦ DKC < H/2

L

α= S

T

NC

DKC

arbitrary key flat dimensions

DKC - 0.1 0

0 ( L > 200 F

F + 0.02

+ 0.05 0

DKC

T

ℓ≧

C + 0 . 5 +α

R

(R chamfered)

+ 0.02

+ 0.05 0

( L > 200

AG °

Two flats (angled) cutting D/2 ≦ KGC < H/2 AG = Designation 1° unit 0 < AG < 360

± 0.5

Designation unit 0.1 mm

0 L

d

L

NCW

Q ± 0.1

0 °

KGC

KGC

T

0 . 2 ≦ Q < A / 2 Designation 0.1 mm unit α= Q

Step E

120 ° 120 °

Three flats cutting 120° distribution D/2 ≦ KTC < H/2

217

- 0.1 0 120 °

NHC

R ≦ 0.5 ( D ≦ 2

R ≦ 0.3 )

KTC

Shape

± 0.1 R

L

KTC

B

(Spherical processed)

1

2

3

NHN

SR = A / 2

T

Changes R (normally 0.2 or less) to R0.3 - 0.5 (for Strength improvement) Designation method RR E Step Applicable to B/C/D E D−A ≧ 1.0 Step For D, C ≧ 0.5

RR

0 ( L > 200 F

F + 0.02

+ 0.05 0

ℓ≧

R + 0 . 5 +α

RR

+ 0.02

+ 0.05 0

( L > 200

0 L

L

α= A / 2

± 0.05 L

311

312

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