Die Steel SKD61 D 0 –0.005 / –0.01 –0.02
ONE–STEP CENTER PIN – SHAFT DIAMETER (D) FIXED TIP (A/V) TOLERANCE ± 0.01 / ± 0.02 TYPE –
Standard
Standard
Type
Designation 0.01 mm unit
0.1 mm unit
T Tolerance D
Flange thickness (T)
ℓ max.
H
Applicable ejector sleeve hole diameter tolerance
4 mm JIS (6/8 mm) Nitriding Die Steel SKD61 High Speed Steel SKH51 Die Steel SKD61 +
Type
Type
Step Shape
D
L
F
A
Vmin. 0.50
C/R
1.5
3 4 5 6
20 25 30 35 40 45
+ 0.005 0 Details D P.219
70.00 – 200.00
No need to designate if no tip processing is required
0 –0.005
CPP–5
2
Step D only 0.1 ≦ C ≦ 1.5 and C < D–A 2 Step E only R ≧ 0.3 and R ≦ D–A 2
0.70
70.00 – 250.00
2.5
3
4 mm (T4)
CPD–5
3.5
1.00
+ 0.01
D > A ≧ V
7
70.00 – 300.00
–0.01 –0.02
0 or H7 Details D P.219
C G T R B
A B C D E
4
CPP–5 CPD–5 CPDK–5
4.5
CPDK–5
M material SKD61 H hardness 50 – 55 HRC Range of guaranteed shaft diameter precision (Details D P.221 ) Range of guaranteed base material hardness (Details D P.223 ) Step (step shape) Select from A – E in the figure below
Step A If selected, no need to designate A
1.50
8
F ≧ 50.00
5
5.5
9
Shape (Tip shape: V is a dimension prior to tip machining.)
6
6.5 7
50
10
70.00 – 500.00
2.00
(Not processed)
No need to designate Shape if no tip processing is required
R ≦ 0.5 ( D ≦ 2
R ≦ 0.3 )
8
11 15 17
Step A
D (P) –0.01 –0.02
Select from the figure on the right
Shape
10 12
D (P) 0
α= 0
–0.005
E For ℓmin. refer to the standard diagram
Total Length Designation Shaft Diameter(P) Total Length Designation
Type – L – F – A – V – C (R) – Tip dimension (K/S/G/Q) CPP–5EB6 – 350.00 – F330.00 – A5.00 – V4.50 – R0.5
0
- 0.02 0
( L > 300
T = 4
)
T = 4
- 0.05
Order
L
+ 0.05
ℓ
ℓ≧ 0 . 5 +α
F 0 ( + 0.02 L 0
+ 0.05
L > 200
)
0 L
0 . 5 ≦ G < V / 2 Designation 0.1 mm unit α= G θ< 45 °
C
(C chamfered)
Two– stepshape
Quotation
Delivery
± 0.05
G
45 ° ± 30 ′
R ≦ 0.5 ( D ≦ 2
R ≦ 0.3 )
Step B
R ≦ 0.2
Shape
θ
Steppedon –step
– Tip dimension (K/S/G/Q) – (KC/WKC … etc.)
Type
–L–F–A–V–C(R)
(Calculation of θ
) P.1193
Alterations
–
KC3.0 Alteration details D P.287
CPP–5EB6 – 350.00 – F330.00 – A5.00 – V4.00 – R0.5
Stepped two–step
G
Alteration Code
Details
L
Alteration Code
Details
0
- 0.02 0
T = 4
)
( L > 300
T = 4
- 0.05
Changes the flange thickness TC = Designation 0.1 mm unit E 2.0 ≦ TC < 4 (Dimensions L, F remains unchanged) E 4−TC ≦ Lmax.−L
+ 0.02 F 0
) 0 F + 0.05
F > 200
(
G (Cone)
ℓ
ℓ≧ 0 . 7 +α
Single flat cutting D/2 ≦ KC < H/2
KC
KC - 0.1 0
+ 0.02 L 0
) 0 L + 0.05
L > 200
(
TC
TC
K ° ± 30 ′ θ
Designation 1° unit 20 < K ≦ 60 α= 2tanK V
4
WKC Two flats cutting D/2 ≦ WKC < H/2
R ≦ 0.5 ( D ≦ 2
R ≦ 0.3 )
R ≦ 0.2
Step C
Shape
+ 0.1
0 - 0.1
Dowel hole boring E Available when H ≧ 4 X Combination except for NHC/NHN/AC/RR not available Dowel hole boring + Spring pin driving E Available when H ≧ 4 X Combination except for NHC/NHN/AC/RR not available
θ< K
2 0
Ks = 45 °
WKC
NC
About designation unit for key flat cutting
Varied dimensions parallel flats cutting D/2 ≦ KAC < H/2 KBC = Designation 0.1 mm unit only KAC < KBC < H/2
L ± 0.05
4
(Calculation of θ
) P.1193
KAC KBC
- 0.1 0
- 0.1 0
KAC
KBC
2
When AC alteration is used D - A + 0 . 5 +α ℓ≧ 2 D - A + 0 . 5 +α ℓ≧ 2tanAC
T
- 0.02 0
0
( L > 300
T = 4
)
T = 4
NCW
(1) To align the key flat with the shaft diameter Designation unit 0.05 mm unit is allowed
- 0.05
0 . 1 ≦ S <
V 2tanK
S ± 0.05
4
+ 0.02 F 0
) 0 F + 0.05
θ
F > 200
(
ℓ
Two flats (right angled) cutting D/2 ≦ RKC < H/2
K ° ± 30 ′
RKC
Designation 0.1 mm unit
Numbering on the head Designation range and method: D P.288 E Available when H ≧ 2 Automatic sequential numbering on the head Designation range and method: D P.288 E Available when H ≧ 2
+ 0.02 L 0
) 0 L + 0.05
L > 200
(
RKC - 0.1 0
217
NHC
Designation 1° unit 20 < K ≦ 45 α= S θ< K
R ≦ 0.2 R ≦ 0.2
Step D
R ≦ 0.5 ( D ≦ 2
R ≦ 0.3 )
Shape
C
DKC Three flats cutting D/2 ≦ DKC < H/2
± 0.05
(2) To designate arbitrary key flat dimensions Designation unit 0.1 mm
C
1
2
3
0 - 0.1
NHN
Ks = 45 °
L
DKC
DKC
(Calculation of θ
) P.1193
AG °
Two flats (angled) cutting D/2 ≦ KGC < H/2 AG = Designation 1° unit 0 < AG < 360
R
(R chamfered)
± 0.5
Standard Ks = 45° can be specified as an angle AC = designation 1° unit E 30 ≦ AC ≦ 60 E Step Applicable to C/D X Combination with RR not available E Step For D, C ≦ 1.0, A + 2 (C × tanAC°) < D Changes R (normally 0.2 or less) to R0.3 - 0.5 (for Strength improvement) Designation method RR E Step Applicable to B/C/D E D−A ≧ 1.0 Step For D, C ≧ 0.5
Designation 0.1 mm unit 0 . 2 ≦ Q < V / 2 α= Q
AC °
0 °
KGC
AC
Q ± 0.1
- 0.02 0
0
KGC
( L > 300
T = 4
)
T = 4
- 0.05
ℓ≧ C + 0 . 5 +α
+ 0.02 F 0
0 ) F + 0.05
F > 200
(
ℓ
120 ° 120 °
Three flats cutting 120° distribution D/2 ≦ KTC < H/2
- 0.1 120 ° 0
Q
RR
+ 0.02 L 0
KTC
0 ) L + 0.05
L > 200
(
RR
KTC
L
R ≦ 0.5 ( D ≦ 2
R ≦ 0.3 )
Shape
Changes the flange diameter HC = Designation 0.1 mm unit E D ≦ HC < H
Step E
R
± 0.1
SR B (Spherical processed)
HC
E In relation to the diameter tolerance, alteration may create a straight piece with little diameter difference between the head and shaft.
α= V / 2
- 0.02 0
0
T = 4
( L > 300
T = 4
)
- 0.05
Changes the flange diameter (precision) HCC = Designation 0.1 mm unit E D + 0.5 ≦ HCC < H−0.3
HCC
+ 0.02 F 0
+ 0.05
ℓ
F > 200
(
)
ℓ≧ R + 0 . 5 +α
0 F
± 0.05 L
+ 0.02 L 0
+ 0.05
L > 200
(
)
0 L
Step (Step shape A/V/Ks) T tolerance
Type Flange thickness 4 mm
Step A Step B
Step C
Step D
Step E
Group
A / V
V
A/V
A/V
Ks
Ks
A
V
CPP–5 □ CPD–5 □ CPDK–5 □
± 0.01 ± 0.02 ± 0.01
± 0.01 ± 0.02 ± 0.01
± 0.01 ± 0.02 ± 0.01
± 1° ± 1° ± 1°
± 0.01 ± 0.02 ± 0.01
± 1° ± 1° ± 1°
± 0.02
± 0.01 ± 0.02 ± 0.01
Standard
± 0.02
315
316
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