Standard Components For Plastic Mold 2021

Die Steel SKD61 D 0 –0.005 / –0.01 –0.02

ONE–STEP CENTER PIN – SHAFT DIAMETER (D) FIXED TIP (A/V) TOLERANCE ± 0.01 / ± 0.02 TYPE –

Standard

Standard

Type

Designation 0.01 mm unit

0.1 mm unit

T Tolerance D

Flange thickness (T)

ℓ max.

H

Applicable ejector sleeve hole diameter tolerance

4 mm JIS (6/8 mm) Nitriding Die Steel SKD61 High Speed Steel SKH51 Die Steel SKD61 +

Type

Type

Step Shape

D

L

F

A

Vmin. 0.50

C/R

1.5

3 4 5 6

20 25 30 35 40 45

+ 0.005 0 Details D P.219

70.00 – 200.00

No need to designate if no tip processing is required

0 –0.005

CPP–5

2

Step D only 0.1 ≦ C ≦ 1.5 and C < D–A 2 Step E only R ≧ 0.3 and R ≦ D–A 2

0.70

70.00 – 250.00

2.5

3

4 mm (T4)

CPD–5

3.5

1.00

+ 0.01

D > A ≧ V

7

70.00 – 300.00

–0.01 –0.02

0 or H7 Details D P.219

C G T R B

A B C D E

4

CPP–5 CPD–5 CPDK–5

4.5

CPDK–5

M material SKD61 H hardness 50 – 55 HRC Range of guaranteed shaft diameter precision (Details D P.221 ) Range of guaranteed base material hardness (Details D P.223 ) Step (step shape) Select from A – E in the figure below

Step A If selected, no need to designate A

1.50

8

F ≧ 50.00

5

5.5

9

Shape (Tip shape: V is a dimension prior to tip machining.)

6

6.5 7

50

10

70.00 – 500.00

2.00

(Not processed)

No need to designate Shape if no tip processing is required

R ≦ 0.5 ( D ≦ 2

R ≦ 0.3 )

8

11 15 17

Step A

D (P) –0.01 –0.02

Select from the figure on the right

Shape

10 12

D (P) 0

α= 0

–0.005

E For ℓmin. refer to the standard diagram

Total Length Designation Shaft Diameter(P) Total Length Designation

Type – L – F – A – V – C (R) – Tip dimension (K/S/G/Q) CPP–5EB6 – 350.00 – F330.00 – A5.00 – V4.50 – R0.5

0

- 0.02 0

( L > 300

T = 4

T = 4

- 0.05

Order

L

+ 0.05

ℓ≧ 0 . 5 +α

F 0 ( + 0.02 L 0

+ 0.05

L > 200

0 L

0 . 5 ≦ G < V / 2 Designation 0.1 mm unit α= G θ< 45 °

C

(C chamfered)

Two– stepshape

Quotation

Delivery

± 0.05

G

45 ° ± 30 ′

R ≦ 0.5 ( D ≦ 2

R ≦ 0.3 )

Step B

R ≦ 0.2

Shape

θ

Steppedon –step

– Tip dimension (K/S/G/Q) – (KC/WKC … etc.)

Type

–L–F–A–V–C(R)

(Calculation of θ

) P.1193

Alterations

KC3.0 Alteration details D P.287

CPP–5EB6 – 350.00 – F330.00 – A5.00 – V4.00 – R0.5

Stepped two–step

G

Alteration Code

Details

L

Alteration Code

Details

0

- 0.02 0

T = 4

( L > 300

T = 4

- 0.05

Changes the flange thickness TC = Designation 0.1 mm unit E 2.0 ≦ TC < 4 (Dimensions L, F remains unchanged) E 4−TC ≦ Lmax.−L

+ 0.02 F 0

) 0 F + 0.05

F > 200

G (Cone)

ℓ≧ 0 . 7 +α

Single flat cutting D/2 ≦ KC < H/2

KC

KC - 0.1 0

+ 0.02 L 0

) 0 L + 0.05

L > 200

TC

TC

K ° ± 30 ′ θ

Designation 1° unit 20 < K ≦ 60 α= 2tanK V

4

WKC Two flats cutting D/2 ≦ WKC < H/2

R ≦ 0.5 ( D ≦ 2

R ≦ 0.3 )

R ≦ 0.2

Step C

Shape

+ 0.1

0 - 0.1

Dowel hole boring E Available when H ≧ 4 X Combination except for NHC/NHN/AC/RR not available Dowel hole boring + Spring pin driving E Available when H ≧ 4 X Combination except for NHC/NHN/AC/RR not available

θ< K

2 0

Ks = 45 °

WKC

NC

About designation unit for key flat cutting

Varied dimensions parallel flats cutting D/2 ≦ KAC < H/2 KBC = Designation 0.1 mm unit only KAC < KBC < H/2

L ± 0.05

4

(Calculation of θ

) P.1193

KAC KBC

- 0.1 0

- 0.1 0

KAC

KBC

2

When AC alteration is used D - A + 0 . 5 +α ℓ≧ 2 D - A + 0 . 5 +α ℓ≧ 2tanAC

T

- 0.02 0

0

( L > 300

T = 4

T = 4

NCW

(1) To align the key flat with the shaft diameter Designation unit 0.05 mm unit is allowed

- 0.05

0 . 1 ≦ S <

V 2tanK

S ± 0.05

4

+ 0.02 F 0

) 0 F + 0.05

θ

F > 200

Two flats (right angled) cutting D/2 ≦ RKC < H/2

K ° ± 30 ′

RKC

Designation 0.1 mm unit

Numbering on the head Designation range and method: D P.288 E Available when H ≧ 2 Automatic sequential numbering on the head Designation range and method: D P.288 E Available when H ≧ 2

+ 0.02 L 0

) 0 L + 0.05

L > 200

RKC - 0.1 0

217

NHC

Designation 1° unit 20 < K ≦ 45 α= S θ< K

R ≦ 0.2 R ≦ 0.2

Step D

R ≦ 0.5 ( D ≦ 2

R ≦ 0.3 )

Shape

C

DKC Three flats cutting D/2 ≦ DKC < H/2

± 0.05

(2) To designate arbitrary key flat dimensions Designation unit 0.1 mm

C

1

2

3

0 - 0.1

NHN

Ks = 45 °

L

DKC

DKC

(Calculation of θ

) P.1193

AG °

Two flats (angled) cutting D/2 ≦ KGC < H/2 AG = Designation 1° unit 0 < AG < 360

R

(R chamfered)

± 0.5

Standard Ks = 45° can be specified as an angle AC = designation 1° unit E 30 ≦ AC ≦ 60 E Step Applicable to C/D X Combination with RR not available E Step For D, C ≦ 1.0, A + 2 (C × tanAC°) < D Changes R (normally 0.2 or less) to R0.3 - 0.5 (for Strength improvement) Designation method RR E Step Applicable to B/C/D E D−A ≧ 1.0 Step For D, C ≧ 0.5

Designation 0.1 mm unit 0 . 2 ≦ Q < V / 2 α= Q

AC °

0 °

KGC

AC

Q ± 0.1

- 0.02 0

0

KGC

( L > 300

T = 4

T = 4

- 0.05

ℓ≧ C + 0 . 5 +α

+ 0.02 F 0

0 ) F + 0.05

F > 200

120 ° 120 °

Three flats cutting 120° distribution D/2 ≦ KTC < H/2

- 0.1 120 ° 0

Q

RR

+ 0.02 L 0

KTC

0 ) L + 0.05

L > 200

RR

KTC

L

R ≦ 0.5 ( D ≦ 2

R ≦ 0.3 )

Shape

Changes the flange diameter HC = Designation 0.1 mm unit E D ≦ HC < H

Step E

R

± 0.1

SR B (Spherical processed)

HC

E In relation to the diameter tolerance, alteration may create a straight piece with little diameter difference between the head and shaft.

α= V / 2

- 0.02 0

0

T = 4

( L > 300

T = 4

- 0.05

Changes the flange diameter (precision) HCC = Designation 0.1 mm unit E D + 0.5 ≦ HCC < H−0.3

HCC

+ 0.02 F 0

+ 0.05

F > 200

ℓ≧ R + 0 . 5 +α

0 F

± 0.05 L

+ 0.02 L 0

+ 0.05

L > 200

0 L

Step (Step shape A/V/Ks) T tolerance

Type Flange thickness 4 mm

Step A Step B

Step C

Step D

Step E

Group

A / V

V

A/V

A/V

Ks

Ks

A

V

CPP–5 □ CPD–5 □ CPDK–5 □

± 0.01 ± 0.02 ± 0.01

± 0.01 ± 0.02 ± 0.01

± 0.01 ± 0.02 ± 0.01

± 1° ± 1° ± 1°

± 0.01 ± 0.02 ± 0.01

± 1° ± 1° ± 1°

± 0.02

± 0.01 ± 0.02 ± 0.01

Standard

± 0.02

315

316

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