Standard Components For Plastic Mold 2021

STRAIGHT CORE PINS WITH TIP PROCESS –SHAFT DIAMETER (D) SELECTION TYPE–

Standard

L

E Products and sizes in green letters will be discontinued when the materials are out of stock.

Part Number

Part Number

High Speed Steel SKH51

L 0.01mm increments

Type

M Material H Hardness

Type

H

Shape (Tip size)

Shape

D

Shape

T D Tolerance 0 −0.005

T D Tolerance –0.01 –0.02

Shaft diameter tolerance D 0 −0.005

Shaft diameter tolerance D –0.01 –0.02

Die Steel SKD61

0.8 0.9 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2 2.5

NAK80 37–43HRC DH2F 38–42HRC SKD61 48–52HRC SKH51 58–60HRC SUS440C 56–60HRC MAS1C 50–54HRC

CPNL CPKL CPFL CPGL CPDL CPPL CPXL CPHL

C G T R B

AK80

NAK80

Shape C

3

C … 0.1mm increments E When no C specified C = 0.4 ± 0.1

DH2F

CPNL

CPKL

C

10.00—100.00

CPWL

Shape G

Pre-hardened Steel Hardening Steel

CPFL

CPGL

CPAL CPYL

K … 0.5° increments

G

4

PROVA400 Pre-hardened Steel Hardening Steel

CPDL

CPPL

Shape T

Shape (Tip shape)

F … 0.01mm increments K … 1° increments

5 6 7

Stainless Steel SUS440C

T

3

CPHL

CPXL

R ≦ 0.3

When C is not specied

Shape C

C ± 0.05

3.5

C = 0.4 ± 0.1

4

(C chamfered)

C … 0.1mm increments

Shape R

MAS1C

CPWL

R

4.5 5 5.5 6 6.5 7

R … 0.1mm increments E When no R specified R = 0.4 ± 0.1 Refer to the working limits shown in the drawing.

D - 0.2 2

8

0.1 ≦ C ≦

and L - C ≧ 9.5

9

4mm

CPYL (D ≦ 2.5)

CPAL (D ≦ 2.5)

B

10.00–120.00

JIS (6/8mm)

- 0.02 4 0

T =

10 11 15 18 21 25

When CKC code is used CKC = 0.05mm increments

- 0.02 0

8

L

Free Designation

※ When GVC code is used ℓ= C ( When combined with CKC code :ℓ= CKC )

10 13 16 20

R ≦ 0.3

K … 0.5° increments

Shape G

D (P) –0.01 –0.02 D (P) 0

CPDL CPXL

CPPL CPHL

( L -ℓ)≧ 10 and 20 ≦ K ≦ 60

(Cone)

K ° ± 30 ´

–0.005

Part Number – L – Tip size (C/F/K/R) CPKLG13 – 21.80 – K45 CPHLB10 – 40.00

Quotation

Delivery

Order

D (P) 0

ℓ Formula

–0.003

D ℓ=

0 - 0.02

T = 4

Shaft Diameter / Total Length Designation Free Designation Total Length Designation Total Length Designation

2tanK

- 0.1 0

L

Part Number – L – Tip size C (CKC)/F/K/R (RTC) – (KC/WKC … etc.) CPWLB0.8 – 13.00 – HCC2.5 CPHLT1 – 40.00 – F39.00 – K10 – WKC0.5–TC2.0

Alterations

R ≦ 0.3

F … 0.01mm increments

1 ≦ K ≦ 45 K … 1° increments ※ When GVC code is used ℓ= L - F

Alteration details D P.323

Shape T

K ° ± 30 ´

F ≧ 10.00 and

(Tapered)

Alterations Code

Spec.

Alterations Code

Spec.

Tip Process

Head diameter change (precision) HCC = 0.1mm increments E D + 0.5 ≦ HCC < H−0.3

Single flat cutting D/2 ≦ KC < H/2

HCC

L 2

KC

0.3 ≦( L - F )≦

KC - 0.01 0

Engraving

About Designation Unit for Key Flat Cutting

and -( L - F ) tanK ≧ 0.1

0 - 0.02 4

T =

Head thickness change TC = 0.1mm increments E 1.5 ≦ TC < 4 (Dimension L remains unchanged) E 4−TC ≦ Lmax.−L

D 2

Gas Vent

- 0.02 L 0 + 0.05 F 0

WKC Two flats cutting D/2 ≦ WKC < H/2

0

TC

TC

- 0.02

0 - 0.01

WKC

4

Varied width parallel flats cutting D/2 ≦ KAC < H/2 KBC = 0.1mm increments only KAC < KBC < H/2

R ≦ 0.3

KAC KBC

When R is not specied

(1)To align the key

TRN Relief under the head

Shape R

R ± 0.1

- 0.01 0

- 0.01 0

R = 0 . 4 ± 0 . 1

KAC

KBC

(No need for plate chamfering)

flat with the shaft diameter

(R chamfered)

R … 0.1mm increments

Numbering on the head Range of designation and Designation method D P.324 E Available when H ≧ 2 X Combination with SKC not available. Gas vent machining GS/GB = 1mm increments E Available when D ≧ 2 E 2 + ℓ ≦ GS ≦ 12 GS + 2 ≦ GB ≦ 30 L−GB ≧ 10 Designation method D P.324 Improves C chamfering tolerance C±0.05 c ± 0.02 E 0.1 ≦ CKC ≦ (D−0.2) /2 E L−CKC ≧ 9.5

Two flats (right angled) cutting D/2 ≦ RKC < H/2

RKC

A15

D - 0 . 2 2

0 . 2 ≦ R ≦

NHC

RKC - 0.01 0

Unit of designation 0.05mm increments possible

8

and L - R ≧ 10

0 - 0.02

T = 4

DKC Three flats cutting D/2 ≦ DKC < H/2

- 0.02 0

L

0 - 0.01

GVC

※ When GVC code is used ℓ= R ( When combined with RTC code :ℓ= RTC )

DKC

DKC

GS

GB

L

R ≦ 0.3

( SR ) R

Four flats cutting D/2 ≦ SKC < H/2

Shape B

SKC

When using RC code RC = 0.1mm increments D / 2 ≦ RC ≦( 1 . 5 × D ) { D ≧ 4 D / 2 ≦ RC ≦( 3 × D )}

C

- 0.01 SKC 0

(2) When designating arbitrary key flat dimensions Unit of designation 0.1mm

CKC

(Spherical)

E Shape Available for C only CKC = 0.05mm increments

AG °

± 0.5

Two flats (angled) cutting D/2 ≦ KGC < H/2 0 < AG < 360 AG = 1° increments

Spherical (SR) R is xed dimension

0 °

KGC

Improves tip R tolerance R ± 0.1 c ± 0.05 E 0.2 ≦ RTC ≦ (D−0.2) /2 E L−RTC ≧ 10

and L -ℓ≧ 10 Formula of ℓ But, RC ≦ 32

R

{ R ( SR )= } 2 D L - ≧ 7 D 2

KGC

RTC

E Shape Available for R only RTC = 0.1mm increments

120 ° 120 °

T = 4 - 0.02 0

Three flats cutting at 120° D/2 ≦ KTC < H/2

- 0.01 120 ° 0

KTC

- 0.1 0

Tip R alteration RC = 0.1mm increments E D/2 ≦ RC ≦ RCmax. and L−ℓ ≧ 10 E Shaft diameter D < 4 c RCmax. = 1.5 × D E Shaft diameter D ≧ 4 c RCmax. = 3 × D E However, RC ≦ 32 E Shape Available for B only

2 2 - D 4

ℓ=

RC -

L

RC

KTC

RC ( SR )

Head diameter change HC = 0.1mm increments E D ≦ HC < H E In relation to the diameter tolerance, alteration may create a straight piece with little diameter difference between the head and shaft.

RC

HC

335

336

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