Standard Components For Plastic Mold 2021

STRAIGHT CORE PINS WITH TIP PROCESS –SHAFT DIAMETER (D) SELECTION TYPE / SHAFT DIAMETER (P) 0.01mm DESIGNATION TYPE–

Head thickness JIS

Standard

Standard

L

L

■ Shaft diameter (D) selection type H T Part Number

Part Number

M Material H Hardness

T D or P Tolerance

High Speed Steel SKH51

L 0.01mm increments

Type

Shape

Shape (Tip size)

Type Shape D

4

Die Steel SKD61

C

Shape C C … 0.1mm increments

8

4.5 5 5.5

E When no C specified C = 0.4 ± 0.1

C G T R B

Shape G K … 0.5° increments Shape T F … 0.01mm increments K … 1° increments Shape R R … 0.1mm increments

Shaft diameter (D) selection type CPDJL

9

G

6

NAK80

CPDJL

30.00–120.00

6

10

6.5 7

SKD61 48–52HRC

–0.01 –0.02

T

11

DH2F

E When no R specified R = 0.4 ± 0.1

Refer to the working limits shown in the drawing.

Shaft diameter (P) designation type CPDJBL

8

13 15

8

R

10 ■ Shaft diameter (P) designation type H T Part Number L Type Shape No.

Pre-hardened Steel Hardening Steel

B

PROVA400 Pre-hardened Steel Hardening Steel

P 0.01mm increments

Shape (Tip size)

0.01mm increments

Shape (Tip shape)

Stainless Steel SUS440C

4

3.50– 3.99

8

Shape C C...0.1mm increments

R ≦ 0.3

Shape C

C = 0 . 4 ± 0.1 C … 0.1mm increments When C is not specified

E When no C specified C = 0.4 ± 0.1

C ± 0.05

C G T R B

5

4.00– 4.99

9

6

(C chamfered)

MAS1C

Shape G K…0.5° increments Shape T F...0.01mm increments K…1° increments Shape R R…0.1mm increments

CPDJBL

30.00–120.00

6

5.00– 5.99

( DorP )- 0 . 2 2

10

0 . 1 ≦ C ≦

4mm

and L - C ≧ 9 . 5

8

6.00– 7.99

JIS (6/8mm)

13

E When no R specified R = 0.4 ± 0.1 Refer to the working limits shown in the drawing.

- 0.02 0

T

8

When using CKC code CKC = 0.05mm increments

- 0.02 0

Free Designation

10

8.00– 9.99

15

L

( L -ℓ)≧ 10 and 20 ≦ K ≦ 60 K … 0.5° increments

R ≦ 0.3

D (P) –0.01 –0.02 D (P) 0

Quotation

Part Number – L – P – Tip size (C/F/K/R) CPDJBLT 5 – 32.58 – P4.10 – F21.06 – K1

Shape G

Order

Delivery

(Cone)

K ° ± 30 ´

–0.005

D (P) 0

ℓ Formula

–0.003

( DorP )

Part Number – L – P – Tip size C (CKC)/F/K/R (RTC) – (KC/WKC … etc.) CPDJBLC 5 – 33.62 – P4.10 – CKC0.50

ℓ= 2tanK

Alterations

Total Length Designation Total Length Designation

0 - 0.02 T

Alteration details D P.323

- 0.1 0

Shaft Diameter / Total Length Designation Free Designation

L

Alterations Code

Spec.

Alterations Code

Spec.

R ≦ 0.3

F … 0.01mm increments

K … 1° increments

Shape T

Head diameter change (precision) HCC = 0.1mm increments E (D or P) + 0.5 ≦ HCC < H−0.3

Single flat cutting (D or P)/2 ≦ KC < H/2

K ° ± 30 ´

KC

HCC

F ≧ 12 . 00 and

1 ≦ K ≦ 45

KC - 0.01 0

(Tapered)

Tip Process

L 2

0 . 3 ≦( L - F )≦

About Designation Unit for Key Flat Cutting

Head thickness change TC = 0.1mm increments E T/2 ≦ TC < T (Dimension L remains unchanged) E T−TC ≦ Lmax.−L

WKC Two flats cutting

Engraving

(D or P)/2 ≦ WKC < H/2

0 - 0.01

and -( L - F ) tanK ≧ 0 . 1

0

TC

- 0.02

WKC

DorP ) 2

TC

0 - 0.02

T

Gas Vent

T

- 0.02 0 0 + 0.05

Varied width parallel flats cutting (D or P)/2 ≦ KAC < H/2 KBC = 0.1mm increments only KAC < KBC < H/2

(1)To align the key

L F

KAC KBC

flat with the shaft diameter

- 0.01 0

- 0.01 0

TRN Relief under the head

KAC

KBC

(No need for plate chamfering)

R ≦ 0.3

R = 0 . 4 ± 0 . 1 R … 0.1mm increments When R is not specified

Shape R (R chamfered)

R ± 0.1

Unit of designation Shaft diameter (D) selection 0.05mm increments possible Shaft diameter (P) designation 0.005mm increments possible

Two flats (right angled) cutting (D or P)/2 ≦ RKC < H/2

Numbering on the head Range of designation and Designation method D P.324 X Combination with SKC not available Improves C chamfering tolerance C ± 0.05 c ± 0.02 E 0.1 ≦ CKC ≦ (D or P−0.2)/2 E L−CKC ≧ 9.5

RKC

RKC - 0.01 0

A15

NHC

8

( DorP )- 0 . 2 2

0 . 2 ≦ R ≦

DKC Three flats cutting

C

(D or P)/2 ≦ DKC < H/2

and L - R ≧ 10

0 - 0.01

DKC

DKC

0 - 0.02 T

CKC

E Shape Available for C only CKC = 0.05mm increments

- 0.02 0

L

Four flats cutting (D or P)/2 ≦ SKC < H/2

SKC

Improves tip R tolerance R ± 0.1 c ± 0.05 E 0.2 ≦ RTC ≦ (D or P−0.2)/2 E L−RTC ≧ 10

- 0.01 SKC 0

R

R ≦ 0.3

( SR ) R

RTC

(2) To designate arbitrary key flat dimensions

Shape B

When using RC code RC = 0.1mm increments ( DorP )/ 2 ≦ RC ≦ 3 ×( DorP ) P / 2 ≦ RC ≦( 1 . 5 × P )} { P < 4 Shaft diameter specication

E Shape Available for R only RTC = 0.1mm increments

AG °

± 0.5

Two flats (angled) cutting (D or P)/2 ≦ KGC < H/2 0 < AG < 360 AG = 1° increments Three flats cutting at 120° (D or P)/2 ≦ KTC < H/2

(Spherical)

0 °

KGC

Unit of designation 0.1mm

Spherical (SR) R is xed dimension { R ( SR )= } 2 ( DorP )

Tip R alteration RC = 0.1mm increments E (D or P)/2 < RC ≦ RCmax. and L−ℓ ≧ 10

KGC

RC ( SR )

120 ° 120 °

E Shaft diameter(D or P) < 4 c RCmax. = 1.5 × (D or P) E Shaft diameter(D or P) ≧ 4 c RCmax. = 3 × (D or P) E However, RC ≦ 32 E Shape Available for B only

and L -ℓ≧ 10 But, RC ≦ 32 Formula of ℓ

RC

- 0.01 120 ° 0

KTC

T - 0.02 0

KTC

- 0.1 0

L

Head diameter change HC = 0.1mm increments E (D or P) ≦ HC < H E In relation to the diameter tolerance, alteration may create a straight piece with little diameter difference between the head and shaft.

( D 2 orP 2 ) 4

ℓ= RC -

2 - RC

HC

339

340

Powered by