Standard Components For Plastic Mold 2021

EXTRA PRECISION STRAIGHT CORE PINS WITH TIP PROCESS – SHAFT DIAMETER (D) SELECTION TYPE / SHAFT DIAMETER (P) 0.001mm DESIGNATION TYPE−

Extra Precision

Extra Precision

L

L

■ Shaft diameter (D) selection type H Part Number L 0.01mm increments Type Shape D

■ Shaft diameter (P) designation type H Part Number L 0.01mm increments Type Shape No.

Part Number

M Material H Hardness

High Speed Steel SKH51

Shape (Tip size)

Shape (Tip size)

P 0.001mm increments 0.600– 0.799 0.800– 0.999 1.000– 1.499 1.500– 1.999 2.000– 2.499 2.500– 2.999 3.000– 3.499 3.500– 3.999 4.000– 4.499 4.500– 4.999 5.000– 5.499 5.500– 5.999 6.000– 6.499 6.500– 6.999 7.000– 7.999

Type

Shape

0.8

0.6 0.8 1 1.5

Die Steel SKD61

Shape C C … 0.05mm increments

Shape C C … 0.05mm increments

C

1

3

3

Shaft diameter (D) selection type CPML

1.5

NAK80

G

2

4

Shape G K … 0.5° increments

Shape G K … 0.5° increments Shape T F … 0.01mm increments K … 1° increments Shape R R … 0.1mm increments Shape B When R = D/2 designate RQR When R > D/2 R … 0.1mm increments Refer to the working limits shown in the drawing.

SKH51 58–60HRC

DH2F

2.5

2

C

4

5

T

C

3

2.5

5

6

Shape T F … 0.01mm increments K … 1° increments Shape R R … 0.1mm increments Shape B When R = P/2 designate RQR When R > P/2 R … 0.1mm increments Refer to the working limits shown in the drawing.

Shaft diameter (P) designation type CPMBL

R

G

3.5

3

6

Pre-hardened Steel Hardening Steel

G

7

4

3.5 4 4.5 5 5.5 6 6.5 7

PROVA400 Pre-hardened Steel Hardening Steel

7

B

CPMBL

T

4.5

10.00–60.00

T

CPML

10.00–60.00

8

5

Stainless Steel SUS440C

8

R

5.5

Shape (Tip shape)

R

9

6

R ≦ 0.3

MAS1C

9

Shape C

± 0.02

B

C

6.5

C … 0.05mm increments and L - C ≧ 9 . 5 ※ When using GVC alteration ℓ= C 0 . 1 ≦ C ≦ ( DorP )- 0 . 2 2

B

(C chamfered)

10

7 8

4mm

10

11

JIS (6/8mm)

10 13

8

8.000– 9.999

11

15

- 0.02 4 0

Free Designation

T =

10 13

10.000–12.999

15

18

- 0.01 0

18

L

D (P) –0.01 –0.02 D (P) 0

and 20 ≦ K ≦ 60 K … 0.5° increments ( L - )≧ 10 ℓ

R ≦ 0.3

Part Number – L – P – Tip size (C/F/K/R) CPMLC 3 – 35.72 – C0.2 CPMBLB 3 – 35.72 – P2.770 – R2.1

Shape G (Cone)

Order

–0.005

K °± 15 ′

D (P) 0

–0.003

Delivery Quotation

Total Length Designation Total Length Designation

2tanK ( DorP = ) Formula ℓ

0 - 0.02

T = 4

Shaft Diameter / Total Length Designation Free Designation

– (KC/WKC … etc.)

Part Number – L – P – Tip size (C/F/K/R)

- 0.05 0

L

Alterations

– WKC2.3

R0.3

CPMLR3.5 – 45.47

CPMBLT5 – 34.00 – P4.560 –

F30.00 – K5

– HC6

Alteration details D P.323

R ≦ 0.3

Shape T

Alterations Code

Spec.

Alterations Code

Spec.

F … 0.01mm increments

K … 1° increments 1 ≦ K ≦ 45 ※ When using GVC alteration ℓ= L - F

Tip Process

K °± 15 ′

(Tapered)

Head diameter change HC = 0.1mm increments E (D or P) ≦ HC < H E In relation to the diameter tolerance, alteration may create a straight piece with little diameter difference between the head and shaft.

F ≧ 10 . 00 and

Single flat cutting (D or P)/2 ≦ KC < H/2

Engraving

KC

KC - 0.01 0

HC

About Designation Unit for Key Flat Cutting

Gas Vent

L 2

0 . 3 ≦( L - F )≦

0 - 0.02 4

T =

WKC Two flats cutting

(D or P)/2 ≦ WKC < H/2

and -( L - F ) tanK ≧ 0 . 1

0 - 0.01

Head diameter change (precision) HCC = 0.1mm increments E (D or P) + 0.5 ≦ HCC < H−0.3

- 0.01 0 0 + 0.05

WKC

DorP ) 2

HCC

L F

(1)To align the key

Varied width parallel flats cutting (D or P)/2 ≦ KAC < H/2 KBC = 0.1mm increments only KAC < KBC < H/2

flat with the shaft diameter

KAC KBC

- 0.01 0

- 0.01 0

Head thickness change TC = 0.1mm increments

KAC

KBC

R ≦ 0.3

E 1.5 ≦ TC < 4

0

TC

R ± 0.1

Shape R (R chamfering)

TC

- 0.02

(Dimension L remains unchanged) E 4−TC ≦ Lmax.−L

Unit of designation Shaft diameter (D) selection 0.05mm increments possible Shaft diameter (P) designation 0.0005mm increments possible

R … 0.1mm increments and L - R ≧ 10 ※ When using GVC alteration ℓ= R 0 . 2 ≦ R ≦ ( DorP )- 0 . 2 2

4

Two flats (right angled) cutting (D or P)/2 ≦ RKC < H/2

RKC

RKC - 0.01 0

TRN Relief under the head

(No need for plate chamfering)

DKC Three flats cutting

(D or P)/2 ≦ DKC < H/2

0 - 0.01

Numbering on the head Range of designation and Designation method D P.324 E Available when H ≧ 2 X Combination with SKC not available. Gas vent machining GS/GB = 1mm increments E Available when (D or P) ≧ 2 E 2 + ℓ ≦ GS ≦ 12 GS + 2 ≦ GB ≦ 30 L−GB ≧ 10 Designation method D P.324

0 - 0.02

T = 4

DKC

DKC

A15

NHC

- 0.01 0

8

L

Four flats cutting (D or P)/2 ≦ SKC < H/2

SKC

- 0.01 SKC 0

( SR )± 0.1 R

R ≦ 0.3

Shape B (Spherical)

R … 0.1mm increments When R> (DorP) / 2 ( DorP )/ 2 < R ≦ 1 . 5 ×( DorP ) ( DorP )/ 2 < R ≦ 3 ×( DorP )} {( DorP )≧ 4

GVC

AG °

(2) To designate arbitrary key flat dimensions

± 0.5

Two flats (angled) cutting (D or P)/2 ≦ KGC < H/2 0 < AG < 360 AG = 1° increments Three flats cutting at 120° (D or P)/2 ≦ KTC < H/2

When R = (D or P)/2 designate RQR

GS

GB

L

0 °

KGC

KGC

Unit of designation 0.1mm

120 ° 120 °

R ≦ 32 and L -ℓ≧ 10

- 0.01 120 ° 0

KTC

T = 4 - 0.02 0

KTC

2 - R Formula of ℓ

Total length tolerance alteration L 0 –0.01 c L 0 –0.005 (L dimension: designation in 0.005mm increments possible) E Available when 1.5 ≦ (D or P) ≦ 5 E Shape Available for C/T/R

4 ( D 2 orP 2 )

- 0.05 0

= R ℓ -

L

LKC

343

344

L

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