Standard Components For Plastic Mold 2021

Shaft diameter designation/ Total length selection type

Shaft diameter/Total length designation type

Total length designation type

High Speed Steel SKH51 Head thickness 4mm

EXTRA PRECISION STRAIGHT EJECTOR PINS –P DIMENSION DESIGNATION, L DIMENSION SELECTION TYPE/L DIMENSION DESIGNATION TYPE/P/L DIMENSION DESIGNATION TYPE–

L

L

L

Part Number – L – P – (KC/WKC … etc.) EPV–L 2 – 150.00 – KC1.5

High Speed Steel SKH51 + Hard chromate Die Steel SKD61 + Nitriding High Speed Steel SKH51

Alterations

Alteration details D P.9

Alterations Code

Spec.

Alterations Code

Spec.

Head diameter change HC = 0.1mm increments E P + 1 ≦ HC < H, P ≧ 1.5

Precision single flat cutting P/2 ≦ VKC < H/2

VKC

HC

VKC - 0.02 0

Die Steel SKD61

Head diameter change (precision) HCC = 0.1mm increments E P + 1 ≦ HCC < H−0.3, P ≧ 1.5

VWC Precision two flats cutting P/2 ≦ VWC < H/2

b 1 (Range of guaranteed shaft diameter precision)

x 1

HCC

0 - 0.02

VWC

Pre–Hardened Die Steel SKD61

About Designation Unit for Key Flat Cutting

Head thickness change TC = 0.1mm increments E T/2 ≦ TC < T EPV–G c Dimension L becomes shorter by (T–TC). EPV–L/EPVB c E  T–TC ≦ Lmax.–L (Dimension L remains unchanged)

Single flat cutting P/2 ≦ KC < H/2

0

KC

TC

KC - 0.1 0

TC

- 0.02

Stainless Steel SUS440C

T = 4 - 0.02 R ≦ 0. 5 ( P ≦ 2 R ≦ 0.3 ) 0

4

0 -

P

0.002

L

WKC Two flats cutting P/2 ≦ WKC < H/2

TRN Adds a relief under the head. E Available when P ≧ 0.6

(1)To align the key flat with the shaft diameter Unit of designation EPV−G/EPVB 0.0005mm increments possible EPV−L 0.05mm increments possible

4mm

0 - 0.1

WKC

JIS (6/8mm)

Varied dimension flat cutting P/2 ≦ KAC < H/2 KBC = 0.1mm increments only KAC < KBC < H/2

Numbering on the head Range of designation and Designation method: D P.10 E Available when H ≧ 2 X Combination with SKC not available Automatic sequential numbering on the head Range of designation and Designation method: D P.10 E Available when H ≧ 2 X Combination with SKC not available

Head thickness T L Dimension Tolerance

T P Dimension Tolerance

Part Number

Tip Face Roughness

217

KAC KBC

NHC

+ 5 + 0.1

- 0.1 0

- 0.1 0

EPV–G (Tip diameter designation/Total length selection type)

10mm

KAC

KBC

M Material SKH51 H Hardness 58–60HRC Range of guaranteed shaft diameter precision/base material hardness (Details D P.7 ) Overall quenched product. (No annealing on head)

0 –0.002

EPV–L

4mm (T4)

(L dimension designation type)

+ 0.01 0

P –0.01 –0.02 P 0 - 0.005

Two flats (right angled) cutting P/2 ≦ RKC < H/2

1 2 3

EPVB

RKC

NHN

(L/P dimension designation type)

RKC - 0.1 0

■ P dimension designation, L dimension selection type

■ L dimension designation type

Lapping on the tip face E Available when P ≧ 0.6 E Applicable to EPV−L/EPVB Full length tolerance alteration L + 0.01 0 c + 0.005 0 E Applicable for 1.5 ≦ P ≦ 5 E Applicable to EPV−L/EPVB

P 0

DKC Three flats cutting P/2 ≦ DKC < H/2

–0.002

TMC

Part Number

Part Number

L 0.01mm increments

P 0.001mmincrements

L

0 - 0.1

H T

H T

L

DKC

DKC

Type

P

Type

No.

Standard Size Total Length Designation

(2)To designate arbitrary key flat dimensions Unit of designation 0.1mm

* 0.3 * 0.4

0.4 60

0.300–0.399 0.400–0.499 0.500–0.599 0.600–0.699 0.700–0.799 0.800–0.899 0.900–0.999 1.000–1.499 1.500–1.999 2.000–2.499 2.500–2.999 3.000–3.499 3.500–3.999 4.000–4.499 4.500–4.999

2

20.00–60.00

2

Four flats cutting P/2 ≦ SKC < H/2

(L designation in 0.005mm increments possible)

SKC

LKC

0.5 0.6 0.7 0.8 0.9

- 0.1 SKC 0

L

0.5 0.6 30.00–100.00

60 100

Shaft Diameter Designation Shaft Diameter/ Total Length Designation

AG ° 0 °

Two flats (angled) cutting P/2 ≦ KGC < H/2 AG = Designation 1° increments 0 < AG < 360

± 0.5

Shaft diameter tolerance alteration (range alteration) P 0 –0.002 c –0.001 –0.003

0.7 0.8 0.9 1 1.5

3

KGC

PKC

KGC

3

1

60 100 150

120°

Three flats cutting at 120° P/2 ≦ KTC < H/2

Tip Process

120°

EPV–G

1.5

4

KTC

EPV–L

4

120°

0

2

4 5 6

KTC

- 0.1

Engraving

2

4 5 6

2.5

2.5

50.00–150.00

3

Gas Vent

3

3.5

100 150

7

3.5 4 4.5 5

4

7

4.5

8

5

8

E The H dimension for P < 0.4 is 2. ■ P/L dimension designation type

E * The H dimension for P ≦ 0.4 is 2.

Part Number

L 0.01mm increments

P 0.001mm increments

H T

Part Number – L – P EPV–G 2 – 150 – P1.725 EPV–L 2 – 150.00

Type

No.

Order

0.4 20.00–60.00

0.300–0.399 0.400–0.499 0.500–0.599 0.600–0.699 0.700–0.799 0.800–0.899 0.900–0.999 1.000–1.499 1.500–1.999 2.000–2.499 2.500–2.999 3.000–3.499 3.500–3.999 4.000–4.499 4.500–4.999

2

0.5 0.6 0.7 0.8 0.9

30.00–100.00

Quotation

Delivery

3

1

EPVB

1.5

4

2

4 5 6

2.5

50.00–150.00

3

3.5

7

4

4.5

8

5

21

22

E The H dimension for P < 0.4 is 2.

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