Standard Components For Plastic Mold 2021

High Speed Steel SKH51

STRAIGHT CORE PINS WITH CUTTING FACETS GAS VENT –SHAFT DIAMETER (D) SELECTION / SHAFT DIAMETER (P) DESIGNATION TYPE–

Part Number – L – P – E – (KC/WKC … etc.) GW–CPV–L3 – 18.36 – E0.02 – WKC1.5 GW–CPVB–L1 – 20.05 – P0.995 – E0.02 – TRN

Type

T Tolerance D or P L

High Speed Steel SKH51

M Material H Hardness

Group

Alterations

Shaft diameter (D) selection Shaft diameter (P) designation

Alteration details D P.323

GW–CPX–L GWS–CPX–L GW–CPH–L GWS–CPH–L GW–CPV–L GWS–CPV–L

GW–CPXB–L GWS–CPXB–L GW–CPHB–L GWS–CPHB–L GW–CPVB–L GWS–CPVB–L

Die Steel SKD61

–0.01 –0.02

Alterations Code

Spec.

Alterations Code

Spec.

+ 0.02 0

Standard

Head diameter change HC = 0.1mm increments E (D or P) ≦ HC < H E In relation to the diameter tolerance, alteration may create a straight piece with little diameter difference between the head and shaft. Head diameter change (precision) HCC = 0.1mm increments E (D or P) + 0.5 ≦ HCC < H−0.3, (D or P) ≧ 0.6

SKH51 58–60HRC

0 –0.005

NAK80

HC

Single flat cutting (D or P)/2 ≦ KC < H/2 (D or P) ≧ 0.6

About Designation Unit for Key Flat Cutting

KC

+ 0.01 0

0 –0.005

DH2F

Precision

0 - 0.01 KC

(1) To align the key flat with the shaft diameter Unit of designation Shaft diameter (D) selection 0.05mm increments possible Shaft diameter (P) designation Standard: 0.005mm increments possible Precision: 0.0025mm increments pos- sible (2) To designate arbitrary key flat dimensions Unit of designation 0.1mm E Flat cutting is set at one face of cutting facet.

HCC

Pre-hardened Steel Hardening Steel

Head thickness change TC = 0.1mm increments (Dimension L remains unchanged) E 4−TC ≦ Lmax.−L Relief under the head (No need for plate chamfering) (D or P) ≧ 0.6

0.5 0

R ≦ 0.3

1 Single face cutting

4 Four face cutting

SV

D or P TC 0.5 ≦ D or P < 0.8 2.0 ≦ TC < 4.0 0.8 ≦ D or P ≦ 13 1.5 ≦ TC < 4.0

Two flats cutting (D or P)/2 ≦ WKC < H/2 (D or P) ≧ 0.6

PROVA400 Pre-hardened Steel Hardening Steel

0

TC

TC

- 0.02

WKC

4

WKC

Stainless Steel SUS440C

TRN

E ± 0.01

T = 4

0 - 0.02

MAS1C

D or P

D or P

Numbering on the head Range of designation and Designation method D P.324 E Available when H ≧ 2 Process the SV part till the head edge. E SVC is only available for single face cutting in the upper position of four flats cutting. E (D or P) < 1 c L = Applicable until 60 E W hen used concurrently with key flat cutting, SVC processing is done perpendicularly to the key flat surface.

L

Varied width parallel flats cutting (D or P)/2 ≦ KAC < H/2 KBC = 0.1mm increments only (D or P) ≧ 0.6 KAC < KBC < H/2

A15

NHC

KAC KBC

8

4mm

E Limit of E ± 0.01 is within 10mm from the tip.

0 - 0.01

KBC

JIS (6/8mm)

0 - 0.01

■ Shaft diameter (D) selection type H Part Number

KAC

SVC

L 0.01mm increments

E 0.01mm increments

Free Designation

SV

Type

D

SVC

E Flat cutting position is set at 90° of cutting facet in counterclockwise direction.

0.5 0.6 0.7 0.8 0.9 1 1.2 1.5

15.00–60.00

2

D (P) –0.01 –0.02 D (P) 0

■ Characteristics For molds using resin that generates gas easily, this core pin has the effect of releasing gas from the inside of the cavity through the core pin clearance.

–0.005

Single flat cutting GW–CPX–L GW–CPH–L GW–CPV–L

3

D (P) 0

15.00–100.00

–0.003

Example

Total Length Designation Total Length Designation

2

4 5 6 7 8 9

L

SV

2.5

0.02–0.05

Shaft Diameter / Total Length Designation Free Designation

15.00– 50.00 50.01– 80.00 80.01–120.00

L–10

3

Assemble at the surface of product to release gas.

40 50

3.5

Four flats cutting (D ≧ 1) GWS–CPX–L GWS–CPH–L GWS–CPV–L

4

4.5 5

Gas will be released through clearance. (Example of 4 face cutting) ※ represents the gas ow.

Tip Process

15.00–120.00

6 7 8

10 11 15 18

Engraving

10

13 ■ Shaft diameter (P) designation type

Gas Vent Gas Vent

P

E 0.01mm increments

Part Number

L 0.01mm increments

H

SV

Standard 0.01mm increments

Precision 0.005mm increments

Type

No. 0.6

0.50– 0.59 0.500– 0.595 0.60– 0.99 0.600– 0.995 1.00– 1.49 1.000– 1.495 1.50– 1.99 1.500– 1.995 2.00– 2.49 2.000– 2.495 2.50– 2.99 2.500– 2.995 3.00– 3.49 3.000– 3.495 3.50– 3.99 3.500– 3.995 4.00– 4.49 4.000– 4.495 4.50– 4.99 4.500– 4.995 5.00– 5.99 5.000– 5.995 6.00– 6.99 6.000– 6.995 7.00– 7.99 7.000– 7.995 8.00– 9.99 8.000– 9.995 10.00–12.99 10.000–12.995

1

3

Single flat cutting GW–CPXB–L GW–CPHB–L GW–CPVB–L

1.5

15.00–100.00

2

4 5 6 7 8 9

2.5

3

3.5

L SV 15.00– 50.00 L–10 50.01– 80.00 40 80.01–120.00 50

4

0.02–0.05

4.5

Four flats cutting (P ≧ 1.000) GWS–CPXB–L GWS–CPHB–L GWS–CPVB–L

5 6 7 8

15.00–120.00

10 11 15 18

Use SVC code while processing plate by wire cutting. < SVC code >

10 13

Part Number – L – P – E GW–CPV–L3 – 18.36 – E0.02 GW–CPVB–L1 – 20.05 – P0.995 – E0.02

Order

Delivery Quotation

347

348

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