Standard Components For Plastic Mold 2021

NAK80 DH2F SKD61 SKH51

STRAIGHT CORE PINS WITH GAS VENT –SHAFT DIAMETER (D) SELECTION TYPE / SHAFT DIAMETER (P) 0.01mm DESIGNATION TYPE–

Part Number – L – P – DC(DCX)

Type

T Tolerance D/DC/P/PC

PC(PCX) – N – SV

M Material

H Hardness 37–43HRC 38–42HRC 48–52HRC 58–60HRC 37–43HRC 38–42HRC 48–52HRC 58–60HRC

High Speed Steel SKH51

Order

Shaft diameter (D) selection Shaft diameter (P) designation GV–CPN–L GV–CPNB–L GV–CPF–L GV–CPFB–L GV–CPD–L GV–CPDB–L GV–CPX–L GV–CPXB–L GV–CPK–L GV–CPKB–L GV–CPG–L GV–CPGB–L GV–CPP–L GV–CPPB–L GV–CPH–L GV–CPHB–L

GV–CPX –L1 – 20.05 – N2 – SV4 GV–CPHB–L3 – 18.36 – P2.96 – PC2.950 – N2 – SV4

NAK80

DH2F

Die Steel SKD61

–0.01 –0.02

SKD61 SKH51 NAK80

Quotation

Delivery

NAK80

AK80

DH2F

0 –0.005

SKD61 SKH51

DH2F

– N – SV(SVC) – (KC/WKC … etc.)

Part Number – L – P – DC(DCX) PC(PCX)

Alterations

GV–CPH –L3 – 18.36 – DCX – N2 – SVC – WKC1.5 GV–CPHB–L3 – 18.36 – P2.96 – PCX – N2 – SVC – WKC1.48

D a 0.5– 0.9 0.50– 0.99 (D or P)–0.1 0.05 1 – 2.5 1.00– 2.49 (D or P)–0.2 0.10 3 – 4 2.50– 3.99 (D or P)–0.4 0.20 4.5/ 5 4.00– 4.99 (D or P)–0.6 0.30 6 –13 5.00–12.99 (D or P)–1.0 0.50 P d

Alteration details D P.323

Pre-hardened Steel Hardening Steel

Alterations Code

Spec.

Alterations Code

Spec.

Head diameter change HC = 0.1mm increments E (D or P) ≦ HC < H E In relation to the diameter tolerance, alteration may create a straight piece with little diameter difference between the head and shaft. Head diameter change (precision) HCC = 0.1mm increments E (D or P) + 0.5 ≦ HCC < H−0.3, (D or P) ≧ 0.6

PROVA400 Pre-hardened Steel Hardening Steel

HC

0.5

0.2

About Designation Unit for Key Flat Cutting

2

0 SV

0 N

Stainless Steel SUS440C

Single flat cutting (D or P)/2 ≦ KC < H/2 (D or P) ≧ 0.6

R ≦ 0.3

KC

0 - 0.01 KC

HCC

MAS1C

(1)To align the key

flat with the shaft diameter

•Shaft diameter (D) selection D TC 0.5 ≦ D < 0.8 2.0 ≦ TC < 4.0 0.8 ≦ D ≦ 13 1.5 ≦ TC < 4.0 •Shaft diameter (P) designation P TC 0.50 ≦ P < 0.80 2.0 ≦ TC < 4.0 0.80 ≦ P ≦ 12.99 1.5 ≦ TC < 4.0

4mm

Head thickness change TC = 0.1mm increments (Dimension L remains unchanged) E 4−TC ≦ Lmax.−L

Unit of designation Shaft diameter (D) selection 0.05mm increments possible Shaft diameter (P) designation 0.005mm increments possible

0 - 0.02

T = 4

JIS (6/8mm)

0

TC

TC

- 0.02

+ 0.02 0

L

E When(D or P) –0.01

–0.02  Shaft diameter selection: DC designation not available. DC = D Shaft diameter designation: PC designation not available. PC = P

Two flats cutting (D or P)/2 ≦ WKC < H/2 (D or P) ≧ 0.6

4

Free Designation

WKC

0 - 0.01 WKC

■ Shaft diameter (D) selection type

Relief under the head (No need for plate chamfering) Available when (D or P) ≧ 0.6

D (P) –0.01 –0.02 D (P) 0

TRN

Part Number

L 0.01mm increments

DC 0.005mm increments

N 0.1mm increments

SV 0.5mm increments

–0.005

H

Type

D

Numbering on the head Range of designation and Designation method D P.324 E Available when H ≧ 2 Process the SV part till the head edge. E Only available for GV−CPN−L/GV−CPK−L GV−CPNB−L/GV−CPKB−L when (D or P) ≧ 2 E (D or P) < 1 c L = Applicable until 60 E When used concurrently with key flat cutting, SVC processing is done perpendicularly to the key flat surface.

A15

D (P) 0

NHC

–0.003

8

GV–CPX–L GV–CPH–L GV–CPN–L (D ≧ 0.8) GV–CPF–L (D ≧ 0.8) GV–CPD–L GV–CPX–L GV–CPK–L (D ≧ 0.8) GV–CPG–L (D ≧ 0.8) GV–CPP–L GV–CPH–L

(2) To designate

Varied width parallel flats cutting (D or P)/2 ≦ KAC < H/2 KBC = 0.1mm increments only (D or P) ≧ 0.6 KAC < KBC < H/2

15.00– 60.00

0.5 0.6 0.7 0.8 0.9 1 1.2 1.5

2

arbitrary key flat dimensions Unit of designation 0.1mm

Total Length Designation Total Length Designation

KAC KBC

Shaft Diameter / Total Length Designation Free Designation

0 - 0.01 0 - 0.01

KBC

SVC

3

KAC

0.3–10.0

2.0–50.0

SVC

15.00–100.00

(D–0.08) ≦ DC ≦ D E When D –0.01 –0.02 DC not available E When DC = D designate DCX

L–(2 + SV + N) ≧ 10

Tip Process

2

4 5 6 7 8 9

■ Characteristics For molds using resin that generates gas easily, this core pin has the effect of releasing gas from the inside of the cavity through the core pin clearance.

2.5

Engraving

3

3.5

Gas Vent Gas Vent

4

Example

4.5 5

1. Assemble at the surface of product to release gas. 2. Assemble in the place where the gas gathers in the runner part to release gas.

15.00–120.00

0.5–15.0

2.0–60.0

6 7 8

10 11 15 18

L–(2 + SV + N) ≧ 10

Gas will be released through clearance. Set the clearance amount for the gas released depending on the resin and molding conditions. (Specify in DC/PC) ※ represents the gas ow. Gas will be released through clearance. Set the clearance amount for the gas released depending on the resin and molding conditions. (Specify in DC/PC) ※ represents the gas ow.

10

13 ■ Shaft diameter (P) designation type

Part Number

0.01mm increments

PC 0.005mm increments

N 0.1mm increments

SV 0.5mm increments

Molding

Molding

H

Type

No.

L

P

GV–CPXB–L GV–CPHB–L GV–CPNB–L (P ≧ 0.80) GV–CPFB–L (P ≧ 0.80) GV–CPDB–L GV–CPXB–L GV–CPKB–L (P ≧ 0.80) GV–CPGB–L (P ≧ 0.80) GV–CPPB–L GV–CPHB–L

0.50– 0.59 0.60– 0.99 1.00– 1.49 1.50– 1.99 2.00– 2.49 2.50– 2.99 3.00– 3.49 3.50– 3.99 4.00– 4.49 4.50– 4.99 5.00– 5.99 6.00– 6.99 7.00– 7.99 8.00– 9.99 10.00–12.99

0.6

3

1

0.3–10.0

2.0–50.0

15.00–100.00

1.5

(P–0.08) ≦ PC ≦ P E When P –0.01 –0.02 PC no available

2

4 5 6 7 8 9

L–(2 + SV + N) ≧ 10

2.5

3

3.5

4

E When PC = P designate PCX

4.5

5 6 7 8

15.00–120.00

0.5–15.0

2.0–60.0

< WKC code >

Use SVC code while processing plate by wire cutting. < SVC code >

10 11 15 18

< WKC code >

Use SVC code while processing plate by wire cutting. < SVC code >

L–(2 + SV + N) ≧ 10

10 13

349

350

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