Standard Components For Plastic Mold 2021

EXTRA PRECISION STRAIGHT CORE PINS WITH GAS VENT −SHAFT DIAMETER (D) SELECTION / SHAFT DIAMETER (P) 0.001mm DESIGNATION TYPE−

– N – SV(SVC) – (KC/WKC … etc.) – N2 – SV4 –TRN – N2 – SVC – WKC1.48

Part Number – L – P – DC(DCX)/PC(PCX)

Type

M Material

H Hardness

High Speed Steel SKH51

Alterations

GV–CPM–L1 – 20.05

DCX

Shaft diameter (D) selection Shaft diameter (P) designation

GV–CPMB–L3 – 18.36 – P2.960 –

PC2.950

Alteration details D P.323

Die Steel SKD61

Alterations Code

Spec.

Alterations Code

Spec.

GV–CPM–L GV–CPMB–L

SKH51

58–60HRC

Head diameter change HC = 0.1mm increments E (D or P) ≦ HC < H E In relation to the diameter tolerance, alteration may create a straight piece with little diameter difference between the head and shaft. Head diameter change (precision) HCC = 0.1mm increments E (D or P) + 0.5 ≦ HCC < H−0.3, (D or P) ≧ 0.6

NAK80

HC

About Designation Unit for Key Flat Cutting

Single flat cutting (D or P)/2 ≦ KC < H/2 (D or P) ≧ 0.6

KC

D a 0.5– 0.9 0.500– 0.999 (D or P)–0.1 0.05 1 – 2.5 1.000– 2.499 (D or P)–0.2 0.10 3 – 4 2.500– 3.999 (D or P)–0.4 0.20 4.5/ 5 4.000– 4.999 (D or P)–0.6 0.30 6 –13 5.000–12.999 (D or P)–1.0 0.50 P d

DH2F

0 - 0.01 KC

(1)To align the key

HCC

flat with the shaft diameter

Pre-hardened Steel Hardening Steel

Unit of designation Shaft diameter (D) selection 0.05mm increments possible Shaft diameter (P) designation 0.0005mm increments possible

Head thickness change TC = 0.1mm increments (Dimension L remains unchanged) E 4−TC ≦ Lmax.−L Relief under the head (No need for plate chamfering) Available when (D or P) ≧ 0.6

0.5 0

0.2 0

2

D or P TC 0.50 ≦ D or P < 0.80 2.0 ≦ TC < 4.0 0.80 ≦ D or P ≦ 13 1.5 ≦ TC < 4.0

SV

N

0

TC

PROVA400 Pre-hardened Steel Hardening Steel

TC

- 0.02

Two flats cutting (D or P)/2 ≦ WKC < H/2 (D or P) ≧ 0.6

R ≦ 0.3

4

WKC

Stainless Steel SUS440C

0 - 0.01 WKC

TRN

MAS1C

Numbering on the head Range of designation and Designation method D P.324 E Available when H ≧ 2 Process the SV part till the head edge. E (D or P) < 1 c L = Applicable until 60 E When used concurrently with key flat cutting, SVC processing is done perpendicularly to the key flat surface.

A15

0 - 0.02

T = 4

NHC

Varied width parallel flats cutting (D or P)/2 ≦ KAC < H/2 KBC = 0.1mm increments only (D or P) ≧ 0.6 KAC < KBC < H/2

8

(2) To designate

KAC KBC

+ 0.01 0

4mm

arbitrary key flat dimensions Unit of designation 0.1mm

L

0 - 0.01 0

KBC

JIS (6/8mm)

■ Shaft diameter (D) selection type H Part Number

SVC

KAC

- 0.01

SVC

L 0.01mm increments

DC 0.001mm increments

N 0.1mm increments

SV 0.5mm increments

Free Designation

Type

D

■ Characteristics For molds using resin that generates gas easily, this core pin has the effect of releasing gas from the inside of the cavity through the core pin clearance.

0.5 0.6 0.8 1 1.2 1.5

15.00– 60.00

2

D (P) –0.01 –0.02 D (P) 0

3

–0.005

0.3–10.0

2.0–50.0

Example

D (P) 0

–0.003

L–(2 + SV + N) ≧ 10

2

4 5 6

2.5

Total Length Designation Total Length Designation

(D–0.08) ≦ DC ≦ D E When DC = D designate DCX

1. Assemble at the surface of product to release gas. 2.Assemble in the place where the gas gathers in the runner part to release gas.

3

GV–CPM–L

Shaft Diameter / Total Length Designation Free Designation

15.00–100.00

3.5

7

4

4.5 5

Gas will be released through clearance. Set the clearance amount for the gas released depending on the resin and molding conditions. (Specify in DC/PC) ※ represents the gas ow.

8

6 7 8

0.5–15.0

2.0–60.0

9

Tip Process

10 11 15 18

L–(2 + SV + N) ≧ 10

Engraving

Molding

10 13

Gas Vent Gas Vent

■ Shaft diameter (P) designation type H Part Number

L 0.01mm increments

P 0.001mm increments

PC 0.001mm increments

N 0.1mm increments

SV 0.5mm increments

Type

No.

0.6 15.00– 60.00 0.500– 0.599

1

0.600– 0.999 1.000– 1.499 1.500– 1.999 2.000– 2.499 2.500– 2.999 3.000– 3.499 3.500– 3.999 4.000– 4.499 4.500– 4.999 5.000– 5.999 6.000– 6.999 7.000– 7.999 8.000– 9.999 10.000–12.999

3

1.5

0.3–10.0

2.0–50.0

2

4 5 6

L–(2 + SV + N) ≧ 10

2.5

3

(P–0.08) ≦ PC ≦ P E When PC = P designa te PCX

3.5

7

4

GV–CPMB–L

15.00–100.00

4.5

8

5 6 7 8

0.5–15.0

2.0–60.0

9

10 11 15 18

L–(2 + SV + N) ≧ 10

Use SVC code while processing plate by wire cutting. < SVC code >

< WKC code >

10 13

Part Number – L – P – DC(DCX)

PC(PCX) – N – SV

Order

GV–CPM–L3 – 18.36 – DC2.950 – N2 – SV4 GV–CPMB–L1 – 20.05 – P0.995 – PCX – N2 – SV4

Delivery Quotation

353

354

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