Standard Components For Plastic Mold 2021

High Speed Steel SKH51 + Hard chromate plating

Shaft diameter/Total length designation type

STRAIGHT EJECTOR PINS –P/L DIMENSION DESIGNATION TYPE–

L

Part Number – L – P – (KC/WKC … etc.) C-EPHJB 5 – 350.00 – P4.72 – KC2.5

High Speed Steel SKH51 + Hard chromate Die Steel SKD61 + Nitriding High Speed Steel SKH51

Alterations

Alteration details D P.9

Alterations Code

Spec.

Alterations Code

Spec.

Head diameter change HC = 0.1mm increments E P + 1 ≦ HC < H, P ≧ 1.5

Precision single flat cutting P/2 ≦ VKC < H/2

VKC

HC

VKC - 0.02 0

C - EPYB C - EPHB C - EPHJB

C - EPHBE C - EPHJBE

Head diameter change (precision) HCC = 0.1mm increments E P + 1 ≦ HCC < H–0.3, P ≧ 1.5 Head thickness change TC = 0.1mm increments E T/2 ≦ TC < T, P ≧ 1.5 (Dimension L remains unchanged) E T−TC ≦ Lmax.–L Dowel hole boring E Applicable when H ≧ 4 X Combination with other than

Precision two flats cutting P/2 ≦ VWC < H/2

VWC

HCC

b1 (Range of guaranteed shaft diameter precision)

Die Steel SKD61

x 1

VWC - 0.02 0

Pre–Hardened Die Steel SKD61

Unit of designation of key flat cutting

Single flat cutting P/2 ≦ KC < H/2

0

KC

TC

KC - 0.1 0

TC

- 0.02

T 0.02 R ≦ 0.5 ( P ≦ 2 R ≦ 0.3 ) 0 -

T

Stainless Steel SUS440C

P - 0.02 - 0.01

+ 0.1 0

0 -

P

d

0.005

+ 0.05 0

L + 0.02 0

T d ℓ 1 4 2 5 6 3 8 T d ℓ 4 2 3 6 3 5 8

( L > 200

WKC Two flats cutting P/2 ≦ WKC < H/2

L

NC

0 - 0.1

WKC

(1) To align the key flat with the shaft diameter Unit of designation 0.005mm increments possible C-EPYB only 0.0025mm increments possible

4mm

T

NHC/NHN/TMC/GVC not available

Varied dimension flat cutting P/2 ≦ KAC < H/2 KBC = 0.1mm increments only KAC < KBC < H/2

Dowel hole + Spring pin driving E Applicable when H ≧ 4 X  Combination with other than

JIS (6/8mm)

d

KAC KBC

NCW

- 0.1 0

- 0.1 KBC 0

Head thickness T P Tolerance

Part Number

KAC

NHC/NHN/TMC/GVC not available

T

C-EPYB (Small diameter)

10mm

4mm (T4)

Numbering on the head Range of designation and Designation method: D P.10 E Available when H ≧ 2 X Combination with SKC/MC not available Automatic sequential numbering on the head Range of designation and Designation method: D P.10 E Available when H ≧ 2 X Combination with SKC/MC not available Lapping on the tip face E Available when P ≧ 0.6 E Hard chromate plating is applied after alternations. X C-EPYB Not available Gas vent machining S, B = 1mm increments E 2 ≦ S ≦ 10, S + 5 ≦ B ≦ 30 E Available when P ≧ 3 E Hard chromate plating is applied after alternations.

M Material SKH51 + Hard chromate plating H Hardness Surface: Base material: 58–60HRC Range of guaranteed shaft diameter precision/base material hardness (Details D P.7 ) C-EPYB is an overall quenched product. (No annealing on head) 900HV– (Reference value)

0 –0.005

C-EPHB C-EPHJB C-EPHBE C-EPHJBE

217

Two flats (right angled) cutting P/2 ≦ RKC < H/2

P –0.01 –0.02 P 0 - 0.005

RKC

NHC

RKC - 0.1 0

6/8mm (JIS)

4mm (T4)

–0.01 –0.02

E Tolerances of tip diameter/total length are figures after plating. E Plating may extend to the head.

6/8mm (JIS)

DKC Three flats cutting P/2 ≦ DKC < H/2

1 2 3

NHN

P 0

0 - 0.1

–0.002

DKC

DKC

(2) To designate arbitrary key flat dimensions Unit of designation 0.1mm

Part Number

L 0.01mm increments

P 0.005mm increments

H

T

Standard Size Total Length Designation

Type

No. 0.4 0.5 0.6 0.7 0.8 0.9

Four flats cutting P/2 ≦ SKC < H/2

SKC

TMC

0.300–0.395 0.400–0.495 0.500–0.595 0.600–0.695 0.700–0.795 0.800–0.895 0.900–0.995

- 0.1 SKC 0

L

C-EPYB ( P 0 –0.005 )

AG °

Shaft Diameter Designation Shaft Diameter/ Total Length Designation

Two flats (angled) cutting P/2 ≦ KGC < H/2 AG = Designation 1° increments 0 < AG < 360

± 0.5

20.00–60.00

2

4

0 °

KGC

GVC

S

KGC

B

1

120 ° 120 °

Head tapping E Applicable to P ≧ 8.00 of C–EPHJB/ C–EPHJBE X Combination with other than TMC/GVC not available

MC

Three flats cutting at 120° P/2 ≦ KTC < H/2

P M P 8.00– 9.99 M4 P10.00–11.99 M5

Tip Process

- 0.1 120 ° 0

KTC

MC

Part Number

0.01mm increments

Head thickness 4mm Head thickness JIS

KTC

Type

M × 1

Engraving

H T

H T

No.

L

P

Head thickness 4mm Head thickness JIS

0.5 0.6 0.7 0.8 0.9

0.40– 0.49 0.50– 0.59 0.60– 0.69 0.70– 0.79 0.80– 0.89 0.90– 0.99 1.00– 1.49 1.50– 1.99 2.00– 2.49 2.50– 2.99 3.00– 3.49 3.50– 3.99 4.00– 4.49 4.50– 4.99 5.00– 5.49 5.50– 5.99 6.00– 6.49 6.50– 6.99 7.00– 7.99 8.00– 9.99 10.00–11.99

Gas Vent

■ Hard chromate plating on ejector pins

Hard chromate plating for hardness 900HV or higher is applied to base materials of SKH51 for improvement of wear resistance. The thickness of a plating layer of one side ( α ) is 0.001–0.002mm (reference value). By processing a shaft diameter of a base material to be thin in consider- ation of such thickness, the shaft diameter precision is guaranteed after plating. The range of guaranteed plating layer covers the b dimension section; however, plating may extend to the head as it is applied after dimension L,P machining. E The tip surface is also plated. Since the plating layer is too thin for surface hardness testing after plating, the surface hardness is a reference value.

C - EPYB C - EPHB C - EPHJB

40.00–100.00

C - EPHBE C - EPHJBE

x 1

b1 (Range of guaranteed shaft diameter precision)

3

40.00–150.00

1

-

-

40.00–200.00

1.5

C-EPHB ( P 0 –0.005 )

2

40.00–250.00

4 5 6

2.5

- 0.01 - 0.02 P

- 0.005 0

3

P

40.00–300.00

L

3.5

4

7

4

8

4.5

40.00–300.00 (350.00)

C-EPHBE ( P –0.01 –0.02 )

8

C-EPHJB ( P 0 –0.005 )

5

9

5.5

6

9

6

10

6.5

40.00–350.00

10

11

C-EPHJBE ( P –0.01 –0.02 )

7 8

11 15 17

13 15 17

10 12

8

E The L dimension enclosed in brackets ( ) is applicable only for C–EPHB/C–EPHBE.

Part Number – L – P C-EPHJB 5 – 350.00 – P4.72

Delivery Quotation

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